Epson RC620 Series Robot Controllers Manuals

Manuals and User Guides for Epson RC620 Series Robot Controllers. We have 7 Epson RC620 Series Robot Controllers manuals available for free PDF download: Manual, Safety And Installation, Mounting Procedure

Epson RC620 Series Manual (226 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 39 MB

Table of Contents
10
Safety
19
2 Conventions

20
Safety Precautions

20
Setup & Operation

23
- RC620 Rev
  24
Specifications

25
- System Example
  25
- Standard Specifications
  26
- Outer Dimensions
  29
Part Names and Functions

30
- Part Names
  30
- Functions
  32
- LED and LCD
  35
- Safety Features
  38
Installation

40
- Unpacking
  40
- Environmental Requirements
  40
  - Environment
    40
  - Installation
    41
- Power Supply
  42
  - Specifications
    42
  - AC Power Cable
    43
- Cable Connection
  43
  - Typical Cable Connection
    44
  - Connecting Manipulator to Controller
    45
- Noise Countermeasures
  46
Operation Mode (TEACH/AUTO)

47
- Overview
  47
- Switch Operation Mode
  47
- Program Mode (AUTO)
  48
  - What Is Program Mode (AUTO)
    48
  - Setup from EPSON RC+6.0
    48
- Auto Mode (AUTO)
  49
  - What Is Auto Mode (AUTO)
    49
  - Setup from EPSON RC+ 6.0
    49
  - Setup from Control Device
    51
Memory Port

52
LAN (Ethernet Communication) Port

57
TP Port

60
Emergency

61
I/O Connector

68
- Input Circuit
  68
- Output Circuit
  70
- Pin Assignment
  72
I/O Remote Settings

73
R-I/O Connector

74
- Input Circuit
  74
- Pin Assignment
  75
Option Units

76
- What Are Option Units
  76
- Expansion I/O Board
  77
  - About Expansion I/O Board
    77
  - Board Configuration (Expansion I/O)
    77
  - Confirmation with EPSON RC+6.0
    78
  - Input Circuit
    78
  - Output Circuit
    80
  - Pin Assignments
    82
- Fieldbus I/O Board
  83
- RS-232C Board
  84
- PG Board
  86
13 Ups

89
- Safety
  89
Option : Teach Pendant TP1

89
- Specifications
  93
- Installation
  95
- Operation Mode（Teach/Auto
  100
- Operation Panel (Key Description)
  102
- Enable Switch
  105
- Warning Sound (Beep)
  105
- Teaching Procedure
  106
  - Jog Operation
    106
  - Teaching
    107
  - Direct Teaching
    108
- TEACH Mode
  110
  - Jog & Teach
    111
  - Point Editor
    115
  - Robot
    117
  - Motion Command
    118
  - I/O Command
    119
  - Jog Distance
    120
  - Free Joints
    121
  - Brake (for 6-Axis Robots)
    122
- AUTO Mode
  124
  - Program Command Display
    125
  - I/O Monitor
    126
  - Memory I/O Monitor
    126
  - Task Monitor
    127
  - System History
    128
  - Controller Statuses Preservation
    129
  - Date / Time
    129
  - Brightness / Contrast
    130
  - Language
    130
  - Error
    131
- Password Setup
  131
- Troubleshooting
  132
Option: RAID

133
- Overview
  133
- Data Protection Status Confirmation
  133
  - Normal Status
    133
  - Status for Restore
    134
- Restoring the Data Protection Status
  135
  - Shutdown the System
    135
  - Replace the HDD
    135
  - Restore the Data Protection Status
    135
Maintenance

137
Safety Precautions on Maintenance

139
- Safety Precautions
  139
- Lockout / Tagout
  140
Regular Maintenance Inspection

141
- Schedule for Maintenance Inspection
  141
- Inspection Point
  142
  - Inspection While the Controller Is Turned off
    142
  - Inspection While the Controller Is Turned on
    142
Controller Structure

143
- Location of Parts
  143
- Diagram of Cable Connections
  143
- Connector Pin Assignment
  148
  - M/C Power Connector
    148
  - M/C Signal Connector
    149
Backup and Restore

150
- What Is Backup Controller
  150
- Backup Data Types
  151
- Backup
  152
- Restore
  153
Firmware Update

155
- Updating Firmware
  155
- Firmware Upgrading Procedure
  155
- Controller Recovery
  158
- Firmware Initialization Procedure
  159
Maintenance Parts Replacement Procedures

161
- Cleaning and Replacing the Fan Filters
  161
- Fan / Fan Filter
  162
  - Replacing the Large Fan
    163
  - Replacing the Small Fan
    165
- Battery
  167
  - Replacing the Small Fan
    167
  - Replacing the UPS Battery
    170
- Motor Driver
  173
  - Part Name
    173
  - Replacing the Motor Driver (DMB Side)
    174
  - Replacing the Motor Driver (ADMB Side)
    177
- CPU Board / BIOS Backup Battery / Memory
  180
  - Normal
    180
  - Faster
    189
- CF (Compact Flash)
  202
- Switching Power Supply
  204
  - Switching Power Supply (15W)
    204
  - Switching Power Supply (75W)
    206
  - Switching Power Supply (ATX)
    208
- PCI Board
  212
- Special Board
  214
  - Replacing the Special Option Board
    214
  - Adding the Special Option Board
    214
- Hdd
  215
  - Standard (HDD Without RAID Option)
    215
  - HDD with RAID Option
    215
Recovering the HDD

217
- HDD Recovery Procedure (S/N 01/02-00501 to 01/02-01000)
  217
  - Recovering Windows
    217
- HDD Recovery Procedure (S/N 01/02-01001 or Later)
  219
  - Backing up EPSON RC+ Data
    219
  - Recovering Windows
    220
  - Restoring EPSON RC+ Data
    223
  - If the Display Is Blank
    224
  - Rc620
    225
  - Option TP1
    226

Epson RC620 Series Safety And Installation (218 pages)

G / RS / C3 / S5 / X5 Series, Robot Controller

Brand: Epson | Category: Robotics | Size: 9 MB

Table of Contents
11
1 Safety

15
- Conventions
  15
- Design and Installation Safety
  16
  - Relevant Manuals
    16
  - Designing a Safe Robot System
    17
- Operation Safety
  21
  - Safety-Related Requirements
    23
  - Part Names / Arm Motion
    24
  - Operation Modes
    45
- Maintenance Safety
  46
- Emergency Stop
  49
  - Free Running Distance in Emergency
    51
  - How to Reset the Emergency Mode
    58
- Labels
  59
  - Controller
    59
  - Manipulator
    64
- Safety Features
  76
- Lockout / Tagout
  79
- Manipulator Specifications
  80
- Motion Range Setting by Mechanical Stops
  119
- End User Training
  132
2 Installation

133
- System Example
  134
  - System
    136
- Unpacking
  137
- Transportation
  138
  - Transportation Precautions
    138
  - Manipulator Transportation
    139
  - Using a Crane
    145
  - Using a Forklift
    145
- Manipulator Installation
  146
  - Installation Precautions
    146
- Environment
  147
- Noise Level
  148
- Base Table
  149
- Installation Procedure
  150
- Controller Installation
  163
  - Installation Precautions
    163
  - Installation - Control Unit RC620
    164
  - Installation - Drive Unit RC620DU
    165
- Connecting to EMERGENCY Connector
  168
  - Safety Door Switch and Latch Release Switch
    168
  - Safety Door Switch
    169
  - Latch Release Switch
    169
    
    Operation
    170
  - Emergency Stop Switch
    171
    
    Operation
    172
  - Pin Assignments
    173
  - Circuit Diagrams - Control Unit
    174
  - Circuit Diagrams - Drive Unit
    176
- AC Power Cable
  180
  - Power Supply
    180
  - AC Power Cable
    181
  - Breaker
    182
- Drive Unit Connection
  183
- Drive Unit Configuration
  184
- Connecting Manipulator and Controller
  185
- Power-On
  187
3 First Step

189
- Installing EPSON RC+ 5.0 Software
  189
  - Startup Sequence
    189
  - How to Set the Independent Mode
    193
    
    Startup Configuration
    193
    
    Start Mode
    193
    
    Start Mode Dialog
    194
    
    Start Mode: Program
    194
    
    Start Mode: Auto
    195
    
    Auto Start
    195
  - Writing Your First Program
    196
4 Second Step

203
- Connection with External Equipment
  203
  - Remote Control
    203
  - Ethernet
    203
  - RS-232C (Option)
    203
- Connection and Display Language of Option TP1
  204
5 General Maintenance

205
- Schedule for Maintenance Inspection
  205
- Inspection Point
  207
  - (Manipulator Is Not Operating)
    207
  - Inspection While the Power Is on
    207
  - Tightening Hexagon Socket Head Cap
    207
    
    Bolts
    207
    
    (Manipulator Is Operating)
    209
    
    Inspection While the Power Is on
    209
  - Greasing
    211
  - Handling and Disposal of Batteries
    212
6 Manuals

214
- Software
  214
- Software Options
  214
- Controller
  215
- Drive Unit
  215
- Controller Options
  215
- Manipulator
  215
- Manuals 200
  215

Epson RC620 Series Manual (220 pages)

Robot Controller Option, Fieldbus I/O

Brand: Epson | Category: Controller | Size: 6 MB

Table of Contents
9
1 Introduction

11
- Overview of Fieldbus I/O
  11
- Devicenet
  12
  - Overview of Devicenet
    12
  - Features of Devicenet
    12
  - General Specifications
    14
- Profibus Dp
  15
  - Overview of PROFIBUS DP
    15
  - Features of PROFIBUS DP
    15
  - General Specifications
    16
- Ethernet/Ip
  17
  - Overview of Ethernet/Ip
    17
  - Features of Ethernet/Ip
    17
  - General Specifications
    18
- CC-Link
  19
  - Overview of CC-Link
    19
  - Features of CC-Link
    19
  - General Specifications
    20
- Profinet
  21
  - Overview of PROFINET
    21
  - Features of PROFINET
    21
  - PROFINET Communication
    22
2 Installation

23
- Devicenet
  23
- Profibus Dp
  56
- Ethernet/Ip
  95
- CC-Link
  123
  - CC-Link Slave Board Installation
    123
- Profinet
  134
  - PROFINET Slave Board Installation
    134
3 Operation

140
4 Troubleshooting

150
- Devicenet
  150
  - Exclusion
    150
  - Tools
    150
  - Examining a Problem
    150
  - Problems and Countermeasures
    152
  - Procedures for Examining Possible Causes
    170
- PROFIBUS DP Troubleshooting
  183
  - Exclusion
    183
  - Tools
    183
  - Examining a Problem
    183
  - Problems and Countermeasures
    185
  - Procedures for Examining Possible Causes
    200
- Ethernet/Ip Troubleshooting
  210
  - Exclusion
    210
  - Examining a Problem
    210
  - Problems and Countermeasures
    212
  - Tests and Diagnostics
    212
5 Maintenance Parts List

219

Epson RC620 Series Manual (84 pages)

ROBOT CONTROLLER / Drive Unit

Brand: Epson | Category: Control Unit | Size: 10 MB

Table of Contents
9
2 Conventions

16
Safety Precautions

16
Setup & Operation

19
Specifications

21
- System Example
  21
- Drive Unit Standard Specifications
  22
- Outer Dimensions
  23
Part Names and Functions

24
- Part Names
  24
- Functions
  25
- Led
  27
- Safety Features
  28
Installation

30
- Unpacking
  30
- Environmental Requirements
  30
  - Environment
    30
  - Installation
    31
  - Install Inside the Cabinet
    33
- Power Supply
  34
  - Specifications
    34
  - AC Power Cable
    35
- Cable Connection
  35
  - Typical Cable Connection
    36
  - Connecting Manipulator to Drive Unit
    37
- Noise Countermeasures
  38
Drive Unit Connection

39
Emergency

41
I/O Connector

50
- Input Circuit
  50
- Output Circuit
  52
- Pin Assignment
  54
R-I/O Connector

55
- Input Circuit
  55
- Pin Assignment
  56
Maintenance

57
Safety Precautions on Maintenance

59
- Safety Precautions
  59
- Lockout / Tagout
  60
Regular Maintenance Inspection

61
- Schedule for Maintenance Inspection
  61
- Inspection Point
  61
  - Inspection While the Drive Unit Is Turned off
    61
  - Inspection While the Drive Unit Is Turned on
    61
Drive Unit Structure

62
- Location of Parts
  62
- Diagram of Cable Connections
  64
- Connector Pin Assignment
  67
  - M/C Power Connector
    67
  - M/C Signal Connector
    68
Maintenance Parts Replacement Procedures

69
- Fan and Fan Filter
  70
  - Cleaning and Replacing Fan Filter
    70
  - Replacing Fan Unit
    71
- Motor Driver
  73
- SMB Unit
  80
Maintenance Parts List

83

Epson RC620 Series Safety And Installation (126 pages)

Brand: Epson | Category: Robotics | Size: 3 MB

Table of Contents
10
1 Safety

13
- Conventions
  13
- Design and Installation Safety
  14
- Operation Safety
  15
- Maintenance Safety
  22
- Emergency Stop
  25
- Labels
  25
- Safety Features
  42
2 Installation

45
- System Example
  46
- Outline from Unpacking to Operation of Robot System
  48
- Unpacking
  49
- Transportation
  50
- Manipulator Installation
  58
- Controller Installation
  75
- Connecting to EMERGENCY Connector
  80
- AC Power Cable
  91
- Drive Unit Connection
  92
- Drive Unit Configuration
  93
- Connecting Manipulator and Controller
  94
- Power-On
  96
3 First Step

98
- Installing EPSON RC+ 5.0 Software
  98
- Writing Your First Program
  105
4 Second Step

112
- Connection with External Equipment
  112
- Connection and Display Language of Option TP1
  113

Epson RC620 Series Manual (2 pages)

USB License Key Mounting Procedure

Brand: Epson | Category: Controller | Size: 0 MB

Epson RC620 Series Mounting Procedure (2 pages)

Brand: Epson | Category: Controller | Size: 0 MB

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Epson RC620 Series Robot Controllers Manuals

Epson RC620 Series Manual (226 pages)

Table of Contents

2 Conventions

Safety Precautions

Setup & Operation

Specifications

Part Names and Functions

Installation

Operation Mode (TEACH/AUTO)

Memory Port

LAN (Ethernet Communication) Port

TP Port

Emergency

I/O Connector

I/O Remote Settings

R-I/O Connector

Option Units

13 Ups

Option : Teach Pendant TP1

Option: RAID

Maintenance

Safety Precautions on Maintenance

Regular Maintenance Inspection

Controller Structure

Backup and Restore

Firmware Update

Maintenance Parts Replacement Procedures

Recovering the HDD

Epson RC620 Series Safety And Installation (218 pages)

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2 Installation

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4 Second Step

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Epson RC620 Series Manual (84 pages)

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Epson RC620 Series Safety And Installation (126 pages)

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