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Epson RC620 Series Manuals
Manuals and User Guides for Epson RC620 Series. We have
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Epson RC620 Series manuals available for free PDF download: Manual, Safety And Installation
Epson RC620 Series Manual (226 pages)
ROBOT CONTROLLER
Brand:
Epson
| Category:
Controller
| Size: 39.77 MB
Table of Contents
10
Table of Contents
19
Safety
20
Safety Precautions
23
Setup & Operation
24
RC620 Rev
25
Specifications
25
System Example
26
Standard Specifications
29
Outer Dimensions
30
Part Names and Functions
30
Part Names
32
Functions
35
LED and LCD
38
Safety Features
40
Installation
40
Unpacking
40
Environmental Requirements
40
Environment
41
Installation
42
Power Supply
42
Specifications
43
AC Power Cable
43
Cable Connection
44
Typical Cable Connection
45
Connecting Manipulator to Controller
46
Noise Countermeasures
47
Operation Mode (TEACH/AUTO)
47
Overview
47
Switch Operation Mode
48
Program Mode (AUTO)
48
What Is Program Mode (AUTO)
48
Setup From EPSON RC+6.0
49
Auto Mode (AUTO)
49
What Is Auto Mode (AUTO)
49
Setup From EPSON RC+ 6.0
51
Setup From Control Device
52
Memory Port
52
What Is Controller Status Storage Function
52
Before Using Controller Status Storage Function
52
Precautions
53
Adoptable USB Memory
53
Controller Status Storage Function
53
Controller Status Storage with Trigger Button
54
Controller Status Storage with Teach Pendant (Option)
54
Load Data with EPSON RC+ 6.0
55
Transfer with E-Mail
56
Details of Data
57
LAN (Ethernet Communication) Port
57
About LAN (Ethernet Communication) Port
58
IP Address
58
Changing Controller IP Address
60
TP Port
61
Emergency
62
Safety Door Switch and Latch Release Switch
62
Safety Door Switch
63
Latch Release Switch
63
Checking Latch Release Switch Operation
64
Emergency Stop Switch Connection
64
Emergency Stop Switch
64
Checking Emergency Stop Switch Operation
64
Recovery From Emergency Stop
65
Pin Assignments
66
Circuit Diagrams
66
External Emergency Stop Switch Typical Application
67
External Safety Relay Typical Application
68
I/O Connector
68
Input Circuit
70
Output Circuit
72
Pin Assignment
73
I/O Remote Settings
74
R-I/O Connector
74
Input Circuit
75
Pin Assignment
76
Option Units
76
What Are Option Units
77
Expansion I/O Board
77
About Expansion I/O Board
77
Board Configuration (Expansion I/O)
78
Confirmation with EPSON RC+6.0
78
Input Circuit
80
Output Circuit
82
Pin Assignments
83
Fieldbus I/O Board
84
RS-232C Board
84
About RS-232C Board
84
Board Setup (RS-232C)
85
Verify with EPSON RC+5.0 (RS-232C)
86
RS-232C Software Communication Setup (RS-232C)
86
Communication Cable (RS-232C)
86
PG Board
89
Safety
89
Option : Teach Pendant TP1
93
Specifications
95
Installation
100
Operation Mode(Teach/Auto
102
Operation Panel (Key Description)
105
Enable Switch
105
Warning Sound (Beep)
106
Teaching Procedure
106
Jog Operation
107
Teaching
108
Direct Teaching
110
TEACH Mode
111
Jog & Teach
115
Point Editor
117
Robot
118
Motion Command
119
I/O Command
120
Jog Distance
121
Free Joints
122
Brake (For 6-Axis Robots)
124
AUTO Mode
125
Program Command Display
126
I/O Monitor
126
Memory I/O Monitor
127
Task Monitor
128
System History
129
Controller Statuses Preservation
129
Date / Time
130
Brightness / Contrast
130
Language
131
Error
131
Password Setup
132
Troubleshooting
133
Option: RAID
133
Overview
133
Data Protection Status Confirmation
133
Normal Status
134
Status for Restore
135
Restoring the Data Protection Status
135
Shutdown the System
135
Replace the HDD
135
Restore the Data Protection Status
137
Maintenance
139
Safety Precautions On Maintenance
139
Safety Precautions
140
Lockout / Tagout
141
Regular Maintenance Inspection
141
Schedule for Maintenance Inspection
142
Inspection Point
142
Inspection While the Controller Is Turned OFF
142
Inspection While the Controller Is Turned ON
143
Controller Structure
143
Location of Parts
143
Diagram of Cable Connections
148
Connector Pin Assignment
148
M/C Power Connector
149
M/C Signal Connector
150
Backup and Restore
150
What Is Backup Controller
151
Backup Data Types
152
Backup
153
Restore
155
Firmware Update
155
Updating Firmware
155
Firmware Upgrading Procedure
158
Controller Recovery
159
Firmware Initialization Procedure
161
Maintenance Parts Replacement Procedures
161
Cleaning and Replacing the Fan Filters
162
Fan / Fan Filter
163
Replacing the Large Fan
165
Replacing the Small Fan
167
Battery
167
Replacing the Small Fan
170
Replacing the UPS Battery
173
Motor Driver
173
Part Name
174
Replacing the Motor Driver (DMB Side)
177
Replacing the Motor Driver (ADMB Side)
180
CPU Board / BIOS Backup Battery / Memory
180
Normal
189
Faster
202
CF (Compact Flash)
204
Switching Power Supply
204
Switching Power Supply (15W)
206
Switching Power Supply (75W)
208
Switching Power Supply (ATX)
212
PCI Board
214
Special Board
214
Replacing the Special Option Board
214
Adding the Special Option Board
215
Hdd
215
Standard (HDD Without RAID Option)
215
HDD with RAID Option
217
Recovering the HDD
217
HDD Recovery Procedure (S/N 01/02-00501 to 01/02-01000)
217
Recovering Windows
219
HDD Recovery Procedure (S/N 01/02-01001 or Later)
219
Backing Up EPSON RC+ Data
220
Recovering Windows
223
Restoring EPSON RC+ Data
224
If the Display Is Blank
225
Rc620
226
Option TP1
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Epson RC620 Series Safety And Installation (218 pages)
G / RS / C3 / S5 / X5 Series, Robot Controller
Brand:
Epson
| Category:
Robotics
| Size: 9.7 MB
Table of Contents
11
Table of Contents
15
1 Safety
15
Conventions
16
Design and Installation Safety
16
Relevant Manuals
17
Designing a Safe Robot System
21
Operation Safety
23
Safety-Related Requirements
24
Part Names / Arm Motion
45
Operation Modes
46
Maintenance Safety
49
Emergency Stop
51
Free Running Distance in Emergency
58
How to Reset the Emergency Mode
59
Labels
59
Controller
64
Manipulator
76
Safety Features
79
Lockout / Tagout
80
Manipulator Specifications
119
Motion Range Setting By Mechanical Stops
132
End User Training
133
2 Installation
134
System Example
136
System
137
Unpacking
138
Transportation
138
Transportation Precautions
139
Manipulator Transportation
145
Using a Crane
145
Using a Forklift
146
Manipulator Installation
146
Installation Precautions
147
Environment
148
Noise Level
149
Base Table
150
Installation Procedure
163
Controller Installation
163
Installation Precautions
164
Installation - Control Unit RC620
165
Installation - Drive Unit RC620DU
168
Connecting to EMERGENCY Connector
168
Safety Door Switch and Latch Release Switch
169
Safety Door Switch
169
Latch Release Switch
170
Operation
171
Emergency Stop Switch
172
Operation
173
Pin Assignments
174
Circuit Diagrams - Control Unit
176
Circuit Diagrams - Drive Unit
180
AC Power Cable
180
Power Supply
181
AC Power Cable
182
Breaker
183
Drive Unit Connection
184
Drive Unit Configuration
185
Connecting Manipulator and Controller
187
Power-On
189
3 First Step
189
Installing EPSON RC+ 5.0 Software
189
Startup Sequence
193
How to Set the Independent Mode
193
Startup Configuration
193
Start Mode
194
Start Mode Dialog
194
Start Mode: Program
195
Start Mode: Auto
195
Auto Start
196
Writing Your First Program
203
4 Second Step
203
Connection with External Equipment
203
Remote Control
203
Ethernet
203
RS-232C (Option)
204
Connection and Display Language of Option TP1
205
5 General Maintenance
205
Schedule for Maintenance Inspection
207
Inspection Point
207
(Manipulator Is Not Operating)
207
Inspection While the Power Is ON
207
Tightening Hexagon Socket Head Cap
207
Bolts
209
(Manipulator Is Operating)
209
Inspection While the Power Is ON
211
Greasing
212
Handling and Disposal of Batteries
214
6 Manuals
214
Software
214
Software Options
215
Controller
215
Drive Unit
215
Controller Options
215
Manipulator
215
Manuals 200
Epson RC620 Series Manual (220 pages)
Robot Controller Option, Fieldbus I/O
Brand:
Epson
| Category:
Controller
| Size: 6.28 MB
Table of Contents
9
Table of Contents
11
1 Introduction
11
Overview of Fieldbus I/O
12
Devicenet
12
Overview of Devicenet
12
Features of Devicenet
14
General Specifications
15
Profibus Dp
15
Overview of PROFIBUS DP
15
Features of PROFIBUS DP
16
General Specifications
17
Ethernet/Ip
17
Overview of Ethernet/Ip
17
Features of Ethernet/Ip
18
General Specifications
19
CC-Link
19
Overview of CC-Link
19
Features of CC-Link
20
General Specifications
21
Profinet
21
Overview of PROFINET
21
Features of PROFINET
22
PROFINET Communication
23
2 Installation
23
Devicenet
23
How to Setup a Devicenet Network
24
Devicenet Network Construction
30
Devicenet Master Board Installation
49
Devicenet Slave Board Installation
56
Profibus Dp
56
How to Setup a FROFIBUS DP Network
56
PROFIBUS DP Network Construction
61
PROFIBUS-DP Master Board Installation
88
PROFIBUS-DP Slave Board Installation
95
Ethernet/Ip
95
How to Setup a Ethernet/Ip Network
95
Ethernet/Ip Network Construction
96
Ethernet/Ip Master Board Installation
117
Ethernet/Ip Slave Board Installation
123
CC-Link
123
CC-Link Slave Board Installation
134
Profinet
134
PROFINET Slave Board Installation
140
3 Operation
140
SPEL Fieldbus I/O Commands
140
Outputs Off By Emergency Stop and Reset Instruction
141
Using Fbusio_Sendmsg
142
Explicit Message Connection (For Devicenet, Ethernet/Ip)
143
Remote Control Input and Output Setting
150
4 Troubleshooting
150
Devicenet
150
Exclusion
150
Tools
150
Examining a Problem
152
Problems and Countermeasures
170
Procedures for Examining Possible Causes
183
PROFIBUS DP Troubleshooting
183
Exclusion
183
Tools
183
Examining a Problem
185
Problems and Countermeasures
200
Procedures for Examining Possible Causes
210
Ethernet/Ip Troubleshooting
210
Exclusion
210
Examining a Problem
212
Problems and Countermeasures
212
Tests and Diagnostics
219
5 Maintenance Parts List
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Epson RC620 Series Manual (84 pages)
ROBOT CONTROLLER / Drive Unit
Brand:
Epson
| Category:
Control Unit
| Size: 10.24 MB
Table of Contents
9
Table of Contents
16
Safety Precautions
16
2 Conventions
19
Setup & Operation
21
Specifications
21
System Example
22
Drive Unit Standard Specifications
23
Outer Dimensions
24
Part Names and Functions
24
Part Names
25
Functions
27
Led
28
Safety Features
30
Installation
30
Unpacking
30
Environmental Requirements
30
Environment
31
Installation
33
Install Inside the Cabinet
34
Power Supply
34
Specifications
35
AC Power Cable
35
Cable Connection
36
Typical Cable Connection
37
Connecting Manipulator to Drive Unit
38
Noise Countermeasures
39
Drive Unit Connection
41
Emergency
41
Safety Door Switch and Latch Release Switch
41
Safety Door Switch
42
Latch Release Switch
42
Checking Latch Release Switch Operation
44
Emergency Stop Switch Connection
44
Emergency Stop Switch
44
Checking Emergency Stop Switch Operation
44
Recovery from Emergency Stop
45
Pin Assignments
46
Circuit and Wiring Example
46
Circuit Diagrams
47
Wiring Example for Emergency Stop
49
Wiring Example for Safety Door Input / Latch Release Input
50
I/O Connector
50
Input Circuit
52
Output Circuit
54
Pin Assignment
55
R-I/O Connector
55
Input Circuit
56
Pin Assignment
57
Maintenance
59
Safety Precautions on Maintenance
59
Safety Precautions
60
Lockout / Tagout
61
Regular Maintenance Inspection
61
Schedule for Maintenance Inspection
61
Inspection Point
61
Inspection While the Drive Unit Is Turned off
61
Inspection While the Drive Unit Is Turned on
62
Drive Unit Structure
62
Location of Parts
64
Diagram of Cable Connections
67
Connector Pin Assignment
67
M/C Power Connector
68
M/C Signal Connector
69
Maintenance Parts Replacement Procedures
70
Fan and Fan Filter
70
Cleaning and Replacing Fan Filter
71
Replacing Fan Unit
73
Motor Driver
73
Part Names
73
Replacing Motor Driver (Axis from 1 to 4)
78
Replacing Motor Driver (Axis 5 and 6)
80
SMB Unit
83
Maintenance Parts List
Epson RC620 Series Safety And Installation (126 pages)
Brand:
Epson
| Category:
Robotics
| Size: 3.7 MB
Table of Contents
10
Table of Contents
13
1 Safety
13
Conventions
14
Design and Installation Safety
15
Operation Safety
22
Maintenance Safety
25
Emergency Stop
25
Labels
42
Safety Features
45
2 Installation
46
System Example
48
Outline from Unpacking to Operation of Robot System
49
Unpacking
50
Transportation
58
Manipulator Installation
75
Controller Installation
80
Connecting to EMERGENCY Connector
91
AC Power Cable
92
Drive Unit Connection
93
Drive Unit Configuration
94
Connecting Manipulator and Controller
96
Power-On
98
3 First Step
98
Installing EPSON RC+ 5.0 Software
105
Writing Your First Program
112
4 Second Step
112
Connection with External Equipment
113
Connection and Display Language of Option TP1
Epson RC620 Series Manual (2 pages)
USB License Key Mounting Procedure
Brand:
Epson
| Category:
Controller
| Size: 0.57 MB
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