Epson RS Series Manuals

Manuals and User Guides for Epson RS Series. We have 3 Epson RS Series manuals available for free PDF download: Safety And Installation, Maintenance Manual, Manual

Epson RS Series Safety And Installation (218 pages)

G / RS / C3 / S5 / X5 Series, Robot Controller

Brand: Epson | Category: Robotics | Size: 9.7 MB

Table of Contents
11
1 Safety

15
- Conventions
  15
- Design and Installation Safety
  16
  - Relevant Manuals
    16
  - Designing a Safe Robot System
    17
- Operation Safety
  21
  - Safety-Related Requirements
    23
  - Part Names / Arm Motion
    24
  - Operation Modes
    45
- Maintenance Safety
  46
- Emergency Stop
  49
  - Free Running Distance in Emergency
    51
  - How to Reset the Emergency Mode
    58
- Labels
  59
  - Controller
    59
  - Manipulator
    64
- Safety Features
  76
- Lockout / Tagout
  79
- Manipulator Specifications
  80
- Motion Range Setting by Mechanical Stops
  119
- End User Training
  132
2 Installation

133
- System Example
  134
  - System
    136
- Unpacking
  137
- Transportation
  138
  - Transportation Precautions
    138
  - Manipulator Transportation
    139
  - Using a Crane
    145
  - Using a Forklift
    145
- Manipulator Installation
  146
  - Installation Precautions
    146
- Environment
  147
- Noise Level
  148
- Base Table
  149
- Installation Procedure
  150
- Controller Installation
  163
  - Installation Precautions
    163
  - Installation - Control Unit RC620
    164
  - Installation - Drive Unit RC620DU
    165
- Connecting to EMERGENCY Connector
  168
  - Safety Door Switch and Latch Release Switch
    168
  - Safety Door Switch
    169
  - Latch Release Switch
    169
    
    Operation
    170
  - Emergency Stop Switch
    171
    
    Operation
    172
  - Pin Assignments
    173
  - Circuit Diagrams - Control Unit
    174
  - Circuit Diagrams - Drive Unit
    176
- AC Power Cable
  180
  - Power Supply
    180
  - AC Power Cable
    181
  - Breaker
    182
- Drive Unit Connection
  183
- Drive Unit Configuration
  184
- Connecting Manipulator and Controller
  185
- Power-On
  187
3 First Step

189
- Installing EPSON RC+ 5.0 Software
  189
  - Startup Sequence
    189
  - How to Set the Independent Mode
    193
    
    Startup Configuration
    193
    
    Start Mode
    193
    
    Start Mode Dialog
    194
    
    Start Mode: Program
    194
    
    Start Mode: Auto
    195
    
    Auto Start
    195
  - Writing Your First Program
    196
4 Second Step

203
- Connection with External Equipment
  203
  - Remote Control
    203
  - Ethernet
    203
  - RS-232C (Option)
    203
- Connection and Display Language of Option TP1
  204
5 General Maintenance

205
- Schedule for Maintenance Inspection
  205
- Inspection Point
  207
  - (Manipulator Is Not Operating)
    207
  - Inspection While the Power Is on
    207
  - Tightening Hexagon Socket Head Cap
    207
    
    Bolts
    207
    
    (Manipulator Is Operating)
    209
    
    Inspection While the Power Is on
    209
  - Greasing
    211
  - Handling and Disposal of Batteries
    212
6 Manuals

214
- Software
  214
- Software Options
  214
- Controller
  215
- Drive Unit
  215
- Controller Options
  215
- Manipulator
  215
- Manuals 200
  215

Epson RS Series Maintenance Manual (122 pages)

Industrial Robot: SCARA ROBOT

Brand: Epson | Category: Robotics | Size: 3.21 MB

Table of Contents
9
RS Maintenance
11
Safety Maintenance
13
General Maintenance
14
Maintenance Inspection
14
Schedule for Maintenance Inspection
14
Inspection Point
15
Overhaul (Parts Replacement)
16
Greasing
18
Greasing the Ball Screw Spline Unit
19
Tightening Hexagon Socket Head Cap Bolts
23
Matching Origins
23
Layout of Maintenance Parts
24
Covers
25
Arm #1
26
Standard-Model
27
Cleanroom-Model
27
Arm #2
28
Arm #2 Cover
28
Under Cover
29
Arm #2 Maintenance Cover
29
Connector Plate
30
Base Cover
31
User Plate
32
Cable Unit
33
Replacing Cable Unit
34
Wiring Diagrams
42
Signal Cable
42
Power Cable
44
User Cable
46
Replacing M/C Cable
47
Joint #1
49
Replacing Joint #1 Motor
50
Replacing Joint #1 Reduction Gear Unit
54
Replacing J1 Belt
58
Joint #2
59
Replacing Joint #2 Motor
60
Replacing Joint #2 Reduction Gear Unit
64
Replacing J2 Belt
69
Joint #3
70
Replacing Joint #3 Motor
71
Replacing the Timing Belt
75
Replacing the Brake
76
Joint #4
78
Replacing Joint #4 Motor
79
Replacing the Timing Belt
83
Replacing the Reduction Gear Unit
87
Bellows
88
Ball Screw Spline Unit Replacement
91
Lithium Battery
98
Replacing the Battery Unit (Lithium Battery)
100
Replacing the Battery Board
101
LED Lamp
102
Calibration
103
About Calibration
103
Calibration Procedure
104
Accurate Calibration of Joint #2
113
Calibration Procedure Without Using Calibration Wizard
115
Maintenance Parts List
119
Common Parts
119
Parts by Environment Model
121
S: Standard-Model
121
C: Cleanroom-Model
121

Epson RS Series Manual (82 pages)

Industrial Robot: SCARA ROBOT

Brand: Epson | Category: Robotics | Size: 2.46 MB

Table of Contents
9
RS3, RS4 Manipulator
11
Safety
13
Conventions
13
Design and Installation Safety
14
Strength of the Ball Screw Spline
15
Operation Safety
15
Emergency Stop
17
Safeguard
18
Emergency Movement Without Drive Power
19
ACCELS Setting for CP Motions
21
Warning Labels
22
Response for Emergency or Malfunction
26
Collision
26
Getting Body Caught in Manipulator
26
Specifications
27
Model Number
27
Part Names and Outer Dimensions
28
Rs3-351
28
Rs4-551
32
Specifications
36
How to Set the Model
36
Environments and Installation
37
Environmental Conditions
37
Base Table
38
Mounting Dimensions
42
Unpacking and Transportation
43
Installation
44
Standard-Model
44
Cleanroom-Model
45
Connecting the Cables
46
User Wires and Pneumatic Tubes
47
Relocation and Storage
48
Precautions for Relocation and Storage
48
Relocation Procedure
49
Setting of End Effectors
50
Attaching an End Effector
50
Attaching Cameras and Air Valves
52
Weight and Inertia Settings
52
Weight Setting
52
Inertia Setting
54
Precautions for Auto Acceleration/Deceleration of Joint #3
58
Motion Range
59
Motion Range Setting by Pulse Range
59
Max. Pulse Range of Joint #1
60
Max. Pulse Range of Joint #2
60
Max. Pulse Range of Joint #3
61
Max. Pulse Range of Joint #4
61
Motion Range Setting by Joint #3 Mechanical Stops
62
Setting the Cartesian (Rectangular) Range in the XY Coordinate System of the Manipulator (for Joints #1 and #2)
63
Standard Motion Range
64
Regular Inspection
65
General Maintenance for RS3 RS4
67
Maintenance Inspection
67
Schedule for Maintenance Inspection
67
Inspection Point
68
Overhaul (Parts Replacement)
69
Greasing
69
Tightening Hexagon Socket Head Cap Bolts
72
Appendix
73
Appendix A: Specification
75
RS3 RS4 Specification
75
Appendix B: Stopping Time and Stopping Distance in Emergency
77
RS3 Stopping Time and Stopping Distance in Emergency
78
Rs3-351*: J1
78
Rs3-351*: J2
78
Rs3-351*: J3
78
RS4 Stopping Time and Stopping Distance in Emergency
79
Rs4-551*: J1
79
Rs4-551*: J2
79
Rs4-551*: J3
79
Appendix C: Stopping Time and Stopping Distance When Safeguard Is Opened
80
RS3 Stopping Time and Stopping Distance When Safeguard Is Opened
81
Rs3-351*: J1
81
Rs3-351*: J2
81
Rs3-351*: J3
81
RS4 Stopping Time and Stopping Distance When Safeguard Is Opened
82
Rs4-551*: J1
82
Rs4-551*: J2
82
Rs4-551*: J3
82

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