Disassembly Note; Preinspection - Mazda 1990 323 Workshop Manual Supplement

J3
TRANSAXLE AND TRANSFER UNIT
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03UOJ2.03
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03UOJ2-03
03UOJ2-03:
Preinspection
Thrust clearance
1. Measure the clearance between the 2nd gear and secon-
dary 3rd gear.
Clearance: 0.175-0.455mm (0.0069-0.0179 in)
Maximum : 0505mm (0.0199 in)
2. Measure the clearance between the 1 st gear and differen-
tial drive gear.
Clearance: 0.05-0.26mm (0.002-0.011 in)
Maximum : 0.33mm (0.0130 in)
Disassembly note
Bearing Inner race and secondary 4th gear
Caution
l
Hold the shaft with one hand so that It does not fall.
1. Remove the bearing inner race and secondary 4th gear with
the SST.
Secondary 3rd gear and 2nd gear
1. Remove the retaining ring.
2. Shift the gears to 1st gear.
Caution
l
Hold the shaft with one hand so that it does not fall.
3. Remove the secondary 3rd gear and 2nd gear with the SST.
Clutch hub assembly (lst/2nd), synchronizer ring (lst),
and 1st gear
1. Remove the retaining ring.
Caution
l
Hold the shaft with one hand so that it does not fall.
2. Remove the clutch hub assembly (lst/2nd), synchronizer
ring (lst), and 1st gear with a press.
03UOJ2-041
J3-36