Mazda 1990 323 Workshop Manual Supplement page 399

1990 mazda 323 4-wheel drive workshop manual supplement
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TRANSAXLE
AND TRANSFER
UNIT
K2
1. Manual
valve
9. Pressure
regulator
valve
Inspect
for sticking,
scoring
and scratches
Inspect
for sticking,
scoring
and scratches
2. Stop pin
10. Stop pin
3. Stop pin
11. stop plug
4. Pressure
regulator
backup
plus
12. Lockup
control
valve
5. Pressure
regulator
plug sleeve
Inspect
for sticking,
scoring
and scratches
6. Pressure
regulator
plug
13. Lockup
control
spring
7. Pressure
regulator
spring
seat
Inspection
. . . . , . . . . . . . . . . . . . . . . . . . . . . . page K2-223
8. Pressure
regulator
spring
03UOK2-212
Inspection
,..,...........................
page K2-223
t-
FREE
LENGTH
1
+
WIRE
DIAMETER
03UOKX-35
8
Inspection
1, Measure
the spring
free length.
2. If not within specification,
replace
the spring(s).
Spring
Pressure
regulator
spring
Lockup
control spring
Item
Outer
dia.
Free length
Wire diameter
Spring
color
.
mm (in)
mm (in)
mm (in)
11 .!.!I (0.452)
26.5 (1.043)
1 .o (0.039)
Maroon
5.0 (0.196)
35.2 (1.386)
0.6 (0.024)
Purple
03UOK2-213
Assembly
Procedure
1. Install the lockup control spring, lockup control valve, stop-
per plug, and stopper
pin.
03UOK2-214
2. Install
the pressure
regulator
valve,
pressure
regulator
spring,
pressure
regulator
spring seat, pressure
regulator
plug,
pressure
regulator
plug sleeve,
pressure
regulator
backup
plug, stopper
plug, and stopper
pin.
Note
l
Install
the stopper
plug
larger
end first.
I?
8611078.297
K2-223

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