Mazda 1990 323 Workshop Manual Supplement page 113

1990 mazda 323 4-wheel drive workshop manual supplement
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TRANSAXLE
AND TRANSFER
UNIT
53
Secondary
Shaft Assembly
1. Measure the thrust clearance of all gears before disassembly, referring to Preinspection.
2. Disassemble in the order shown in the figure, referring to Disassembly
Note.
1. Bearing inner race
8. Clutch hub assembly (lstl2nd)
Disassembly Note.. . . . . . . . . . . . . . . . . . . . page J3-36
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
2. Secondary 4th gear
Disassembly Note .,...... 1 ,........... page J3-36
Inspection.. . . . . . . . . . . . , , . . . . . . . . . . . . . . . . . . page J3-45
3. Retaining ring
4. Secondary 3rd gear
Preinspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-36
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-36
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
5.2nd
gear
Disassembly Note.. , . . . . . . . . . . . . . . . . . . page J3-36
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
6. Synchronizer ring (2nd)
Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page
J3-45
7. Retaining ring
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
9. Synchronizer ring (1st)
Inspection .,,.....,.,............... 1 . . . . . . . page J3-45
10. 1st gear
Preinspection , . . . , , , . . . . , , , . . . . . . . . . . . . . . page J3-36
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-36
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
11. Bearing inner race
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-37
12. Secondary shaft
Inspection . . . . . . . . . . . . . . . . . . . . . . . ..*........ page J3-46
13. Synchronizer springs
14. Synchronizer keys
15. Clutch hub
16. Clutch
hub sleeve
(Reverse
gear)
J3-35

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