Mazda 1990 323 Workshop Manual Supplement page 513

1990 mazda 323 4-wheel drive workshop manual supplement
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REAR DIFFERENTIAL
97UOMX-094
1
I
97UOMX-095
-I
03UOMX
r-
I
t
I
03UOMX-880
Thrust washer thickness:
Identification
mark
Thickness
0
2.00mm
(0.0787
in)
05
2.05mm
(0.0807
in)
I
2,fOmm
(0.0827
in)
15
2.15mm
(0.0846
in)
2
2.20mm
(0.0866
in)
2. Install the knock
pin to secure
the pinion
shaft. Stake the
pin with a punch to prevent
it from coming
out of the case.
Adjustment
of drive pinion and ring gear backlash
Note
l
Apply approx. 0.04 cc (0.0024 cu in) of compound
at each point.
1. Apply thread-locking
compound
to points @and
@around
the gear back face>
2. Mount
the ring gear onto the gear case.
Tightening
torque:
69-83
Nm (7.0-8.5
m-kg, 51-61
ft-ib)
3. Press the new bearing
inner race (side gear) on with the
SST.
4. Install the differential
gear assembly
in the carrier.
5. Note the identification
mark on the adjusting
screw, and in-
stall the screws to their respective
sides.
6. Install the differential
bearing
caps,
making
sure that the
identification
mark on the cap corresponds
with the one on
the carrier
with the
SST,
7. Mark the ring gear at four points at approx.
90° intervals.
Mount a dial indicator
to the carrier so that the feeler comes
into contact
at a right angle with one of the ring gear teeth.
8. Turn both bearing
adjusting
screw, equally
with the
SST
until the backlash
is as specified.
Backlash: 0.09-0.11
mm (0.0035-0.0043
in)
03UOMX-881
M-29

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