Mazda 1990 323 Workshop Manual Supplement page 126

J3
TRANSAXLE AND TRANSFER UNIT
ASSEMBLY
Precaution
1. All O-rings and gaskets must be replaced with the new ones supplied in the overhaul kit.
2. Verify that all parts are completely clean before assembly.
3. Assemble parts within 10 minutes after applying sealant.
Allow all sealant to cure at least 30 minutes after assembly before filling the transaxle with transaxle oil.
4. Bearing outer races and inner races must be replaced as assemblies.
03UOJ3-088
(1 ST) @ND)
(3RD/4TH)
(5TH) (REVERSE)
03UOJ3-089
03UOJ3-22
SYNCHRONIZER RING
/
CLUTCH HUB SLEEVE
\
SYNCHRONIZER KEY
03UOJl-06
.-/I'
Clutch hub assembly
Note
l
Synchronizer ring diameters are as follows.
1st and 2nd
3rd and 4th
5th and Reverse
mm (in)
67.7 (2.665)
67.7 (2.665)
55.7 (2.192)
.I
l
Synchronizer key dimensions are as follows.
mm (in)
0
0 0
1 st/2nd 19.00 (0.748)
4.25 (0.167) 5.00 (0.197)
I
3rd/4th 1 17.00 10.669) 1 4.25 (0.167) 1 5.00 fO.197) 1
--"
5th 1 17.00 (0.669) 1 4.25 (0.167) 1 5.00 (0.197) 1
1. Install the synchronizer key springs in the clutch hub with
the hooks in the grooves to hold the three synchronizer keys
in place.
2. Align the synchronizer ring grooves with the synchronizer
key during assembly.
J3-48