Mazda 1990 323 Workshop Manual Supplement page 124

TRANSAXLE AND TRANSFER UNIT
03UOJ3-21!
03UOJ3-22(
AT 2ND GEAR
:
03UOJ2-11;
03UOJ3-085
03UOJ3-22
J3-46
Shift fork
1. Measure the clearance between hub sleeve and shift fork.
Clearance
Standard
1 stMnd 0.1 O-O.358 (0.004-0.014)
mm (in) ~-,
Maximum
0.858 (0.034)
3rd14th 0.1 O-0.40 (0.004-0.016) 0.90 (0.035)
5thlRev. 0.1 O-0.40
(0.004-0.016) 0.90 (0.035)
Reverse idler gear and reverse lever
1. Inspect gear teeth for damage, wear, and cracks.
2. Measure the clearance between the reverse idler gear bush-
ing and the reverse lever.
Standard clearance:
0.095-0.345mm (0.0037-0.0136 in)
Maximum: 0.645mm (0.0333 in)
Bearing
1. Inspect for damage and rough rotation,
Primary Shaft and Secondary Shaft
1. Inspect the gear contact surface for damage and wear.
2. Inspect the splines for damage and wear.
3. Inspect the gear teeth for damage, wear, and cracks,
4. Inspect the oil passage for clogging.
5. Inspect the shaft gear runout.
Primary shaft gear runout: 0.05mm (0.002 in)
Secondary shaft gear runout: 0.015mm (0.0006 in)
Note
l
If the shaft gear is replaced, adjust the bearing
preload.
- 2'