Toyota 1996 LAND CRUISER User Manual page 1150

SA−88
1996 LAND CRUISER (RM451U)
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SUSPENSION AND AXLE −
2. w/ DIFFERENTIAL LOCK:
MEASURE SIDE GEAR BACKLASH
(a) Apply all of the sliding and rotating surfaces with gear oil.
(b) Install the thrust washer to the side gear.
(c) Install the thrust washer to the pinion gear.
SA0510
(d) Install the side gear into the case.
(e) Install the holder into the case.
(f) Install the 4 pinion gears with the thrust washers.
(g) Align the pinion shaft hole and case pinion shaft pin hole,
and install the pinion shaft.
(h) Install the side gear to the cover.
(i) Align the matchmarks and install the case and cover.
(j) Using a torx socket wrench, torque the 5 bolts and 3 pin-
ion shaft pins.
R08274
Torque: 58 N·m (590 kgf·cm, 43 ft·lbf)
(k) Using a dial indicator, with holding the side gear and mea-
sure the backlash.
Backlash: 0.02 − 0.20 mm (0.0008 − 0.0079 in.)
HINT:
Measure at all 4 locations.
If the backlash is not within the specification, install the thrust
washer of a different thickness.
Thrust washer thickness
R08276
Thickness mm (in.)
(l) After measuring backlash, remove the 5 set bolts and 3
pinion shaft pins.
3. w/ DIFFERENTIAL LOCK:
ASSEMBLE DIFFERENTIAL CASE
(a) Clean the thread of the bolts, pinion shaft pins, case and
cover with the white gasoline.
(b) Coat the threads of the bolts and pinion shaft pins with
adhesive.
Adhesive: Part No. 08833−00070, THREE BOND 1324
or equivalent
(c) Align the matchmarks, install the case and cover.
R13246
Brought to you by BirfMark
Version 1.00 - 12/21/2010
REAR DIFFERENTIAL CARRIER
1.60 (0.063)
1.75 (0.069)
Thickness mm (in.)
1.90 (0.075)
2.05 (0.081)