Toyota 1996 LAND CRUISER User Manual page 1099

1996 LAND CRUISER (RM451U)
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SUSPENSION AND AXLE −
3. w/ DIFFERENTIAL LOCK:
MEASURE CLEARANCE OF SHIFT FORK AND
SLEEVE
Using a feeler gauge, measure the clearance between the shift
fork and sleeve.
Clearance:
0.15 − 0.35 mm (0.006 − 0.014 in.)
SA1987
4. w/ DIFFERENTIAL LOCK:
ASSEMBLE DIFFERENTIAL CASE
(a) Apply all of the sliding and rotating sufaces with gear oil.
(b) Install the side gear thrust washer to the side gear.
(c) Install the side gear to the RH case.
(d) Install the 4 pinion gears and pinion gear thrust washers
to the spider.
(e) Install the pinion gear with the spider to the RH case.
SA1978
(f) Using a dial indicator, holding the side gear and spider
and measure the side gear backlash.
Backlash: 0.05 − 0.20 mm (0.0020 − 0.0079 in.)
HINT:
Measure at all 4 locations.
S
Measure the backlash at the RH case and at the LH case.
S
If the backlash is not within the specification, install a thrust
washer of a different thickness.
Thrust washer thickness
SA1976
Thickness
(g) Install the side gear and side gear thrust washer to the RH
case.
(h) Install the pinion gears and spider to the RH case.
(i) Install the side gear and side gear thrust washer to the RH
case.
(j) Align the matchmarks on the LH and RH cases.
(k) Torque the 8 bolts uniformly, a little at a time.
Torque: 47 N·m (480 kgf·cm, 35 ft·lbf)
FA2037
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Version 1.00 - 12/21/2010
FRONT DIFFERENTIAL CARRIER
mm (in.)
0.9 (0.035)
1.0 (0.039)
1.1 (0.043)
SA−37
Thickness mm (in.)
1.2 (0.047)
1.3 (0.051)
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