Suzuki WagonR+ RB310 Service Manual page 2476

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
D Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" under "Gener-
al Description" in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and "Service Precau-
tions" under "On-Vehicle Service" in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to the
"LOCK" position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
Whether following systems (parts) are used in the particular vehicle or not depends on specifications.
Be sure to bear this in mind when performing service work.
D EGR control system (EGR valve, pressure transducer, solenoid vacuum valve and etc.).
D EVAP canister and vacuum hoses.
D EVAP canister purge valve.
D Oxygen sensor or CO adjusting resistor.
GENERAL DESCRIPTION
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication . . . . . . . . . . . . . . . . . . . .
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Main Bearings
Pistons, Rings, Piston Pins and
Connecting Rods . . . . . . . . . . . . . . . . . . . .
Cylinder Head and Valve Train
ON-VEHICLE SERVICE
Hose and Pipe Routing
Compression Check . . . . . . . . . . . . . . . . .
Engine Vacuum Check
Oil Pressure Check . . . . . . . . . . . . . . . . . .
Valve Lash (Clearance)
Air Cleaner Element . . . . . . . . . . . . . . . . .
Air Cleaner Assembly
Air Cleaner Outlet Hose
Knock Sensor . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6A1
ENGINE MECHANICAL
CONTENTS
. . . . . . . . . . . . . 6A1- 2
6A1- 2
6A1- 3
6A1- 4
. . . . . . . . . 6A1- 4
6A1- 4
. . . . . . . . . 6A1- 4
. . . . . . . . . . . . . . . 6A1- 5
. . . . . . . . . . . . . . . 6A1- 5
6A1- 6
. . . . . . . . . . . . . . . 6A1- 7
6A1- 7
. . . . . . . . . . . . . . 6A1- 8
6A1-10
. . . . . . . . . . . . . . . . 6A1-11
. . . . . . . . . . . . . . 6A1-11
6A1-12
Cylinder Head Cover . . . . . . . . . . . . . . . . .
Throttle Body and Intake Manifold
Exhaust Manifold . . . . . . . . . . . . . . . . . . . .
Timing Belt and Belt Tensioner
Oil Pan and Oil Pump Strainer
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Arms, Rocker Arm Shaft and
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . .
Valves and Cylinder Head
Piston, Piston Rings, Connecting
Rods and Cylinders . . . . . . . . . . . . . . . . .
UNIT REPAIR OVERHAUL
Engine mounting . . . . . . . . . . . . . . . . . . . .
Engine Assembly . . . . . . . . . . . . . . . . . . . . .
Main Bearings, Crankshaft and
Cylinder Block . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS
ENGINE MECHANICAL 6A1-1
6A1-12
. . . . . 6A1-13
6A1-16
. . . . . . . . 6A1-18
. . . . . . . . 6A1-24
6A1-27
6A1-32
. . . . . . . . . . . . 6A1-40
6A1-53
. . . . . . . . . . . . . . 6A1-63
6A1-63
6A1-64
6A1-68
6A1-80
. . . . . . 6A1-81
6A1