Suzuki WagonR+ RB310 Service Manual page 2721

7A-30 MANUAL TRANSMISSION
Left side
Right side
ADJUSTMENT AND REASSEMBLY
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure that
all parts are clean.
1) Assemble differential gear and measure thrust play of differen-
tial gear as follows.
Special Tool
(A): 09900-20606
(B): 09900-20701
Differential gear thrust play:
0.03 – 0.31 mm (0.001 – 0.012 in.)
Left side
D Hold differential assembly with soft jawed vise and apply mea-
suring tip of dial gauge to top surface of gear.
D Using 2 screwdrivers (1), move gear (2) up and down and read
movement of dial gauge pointer.
Right side
D Using similar procedure to the above, set dial gauge tip to gear
(1) shoulder.
D Move gear up and down by hand and read dial gauge.
2) If thrust play is out of specification, select suitable thrust washer
from among the following available size, install it and check
again that specified gear play is obtained.
Available thrust
washer thickness
3) Drive in differential side pinion shaft pin (2) till the depth from dif-
ferential case (3) surface is about 1 mm (0.04 in.).
4) Press-fit new sensor rotor (1) with groove (4) side downward as
shown by using special tools and copper hammer.
Special Tool
(A): 09913-75510
(B): 09940-54910
0.9, 0.95, 1.0, 1.05, 1.1, 1.15 and 1.2 mm
(0.035, 0.037, 0.039, 0.041, 0.043, 0.045,
and 0.047 in.)