Suzuki WagonR+ RB310 Service Manual page 2716

1st
gear side
1st
gear
side
INSPECTION AND REASSEMBLY
1) Clean all components thoroughly, inspect them for any ab-
normality and replace with new ones as necessary.
2) If synchronizer parts need to be repaired, check clearance "a"
between ring (2) and gear (1), each chamfered tooth of gear, ring
and sleeve, then determine parts replacement.
Clearance "a": Standard 1.0 – 1.4 mm (0.039 – 0.055 in.)
Clearance "a":
3) Put the synchronizer outer ring (1), inner ring (3) and the cone
(2) together and then measure the step difference between the
outer ring and the inner ring. And also check each chamfered
tooth of gear and synchronizer ring and replace with new one,
if necessary. Also, check gear tooth.
Difference "b": Standard 1.0 – 1.4 mm (0.039 – 0.055 in.)
4) To ensure lubrication, air blow oil holes (1) and make sure that
they are free from any obstruction.
5) Fit low speed synchronizer sleeve (4) to hub (3), insert 3 keys
(2) in it and then set springs (1) as shown in figure.
NOTE:
D No specific direction is assigned to each key but it is as-
signed as sleeve & hub assembly.
D Size of low speed synchronizer keys and springs are the
largest compared with those of high speed and 5th speed
ones.
A = B
C: Key way
D: Short flange
MANUAL TRANSMISSION 7A-25
Service limit 0.5 mm (0.019 in.)
Service limit 0.5 mm (0.019 in.)