Suzuki WagonR+ RB310 Service Manual page 2708

4
DISASSEMBLING UNIT
FIFTH GEARS
1) Remove side cover bolts and take off transmission side cover.
CAUTION:
Care should be taken not to distort side cover when it is
removed from left case.
2) Using special tool, remove circlip (1) and then hub plate (2).
Special Tool
(A): 09900-06107
3) Remove shift fork plug (1) and guide ball (2).
NOTE:
Use of magnet would facilitate removal of guide ball.
4) Drive out spring pin (3) by using special tool and hammer.
Special Tool
(B): 09922-85811
5) Remove circlip (4) by using circlip plier.
6) Remove gear shift fork (2), sleeve & hub assembly (3), synchro-
nizer ring spring, synchronizer ring and 5th gear all together.
Use gear puller (1) for removal if spline fitting of hub is tight.
7) Unfasten caulking of countershaft nut, install input shaft 5th gear
(1) and special tool to stop rotation of shafts, and then remove
countershaft nut (2).
Special Tool
(C): 09927-76010
8) Remove special tool, input shaft 5th gear, needle bearing of sep-
arated steel cage type and then counter shaft 5th gear. Gear
puller (4) would be necessary if spline fitting of counter shaft 5th
gear (3) is tight.
9) Remove plate screws (1) and take off left case plate (2), and
then bearing set shim.
MANUAL TRANSMISSION 7A-17