JLG 10msp Manuals

Manuals and User Guides for JLG 10msp. We have 5 JLG 10msp manuals available for free PDF download: Service Maintenance Manual, Service And Maintenance Manual, Operation And Safety Manual, Operation & Safety Manual

JLG 10msp Service And Maintenance Manual (178 pages)

vertical lift

Brand: JLG | Category: Lifting Systems | Size: 11 MB

Table of Contents
5
Subject - Section, Paragraph

13
Section 1- Machine Specifications

13
- Machine Operating Specifications
  13
  - Capacities
    14
    
    System Voltage
    14
    
    Hydraulic System
    14
    
    Drive Motor Torque Hub (Gear Oil)
    14
  - Component Data
    14
    
    Hydraulic Pump/Pump Motor Assembly
    14
    
    Rear Wheel Drive Motors
    14
    
    Batteries/Battery Charger
    14
  - Performance Data
    14
    
    Platform Capacity
    14
    
    Platform Size
    15
    
    Material Tray Size
    15
    
    Platform Height (Fully Elevated)
    15
    
    Platform Maximum (Working) Height
    15
    
    Machine Height
    15
    
    Machine Overall
    15
    
    Platform Entry Height
    15
    
    Machine Ground Clearance
    15
    
    Machine Turning Radius (Outside)
    15
  - Serial Number Plate Locations
    15
    
    Lubrication Specifications
    16
  - Torque Specifications
    17
- Torque Chart - SAE Fasteners (Sheet 2 of 5)
  18
- Torque Chart - SAE Fasteners (Sheet 3 of 5)
  19
- Torque Chart - METRIC Fasteners (Sheet 4 of 5)
  20
- Torque Chart - METRIC Fasteners (Sheet 5 of 5)
  21
General Service Information

23
- Machine Preparation, Inspection, and Maintenance
  23
- Preventive Maintenance and Inspection Schedule
  24
- Preventive Maintenance & Inspection Schedule
  25
- Servicing and Maintenance Guidelines
  27
  - General
    27
  - Safety and Workmanship
    27
  - Cleanliness
    27
  - Components Removal and Installation
    27
  - Component Disassembly and Reassembly
    27
  - Pressure-Fit Parts
    27
  - Bearings
    27
  - Gaskets
    28
  - Bolt Usage and Torque Application
    28
  - Hydraulic Lines and Electrical Wiring
    28
  - Hydraulic System
    28
- Lubrication Information
  30
Section 3 - Base Components

31
Control Components

63
Mast Components

87
- Mast Components Overview
  87
- Mast Cover
  88
- Platform Assembly
  88
- Foot Height Limit Switch (if Equipped)
  89
- Manual Material Tray
  89
- Power Tray Disassembly
  90
  - Covers and Tray Removal
    90
- Power Tray Roller Assembly
  91
  - Electrical and Hydraulic Components Removal
    92
  - Pulley System Disassembly
    93
- Pulley System Overview
  94
  - Power Tray Lift Cylinder
    95
- Power Tray Installation
  96
- Hydraulic Line Disconnect Tool
  99
  - In-Line Style Fittings
    100
  - Angled-Style Fittings
    101
- Mast Removal
  102
  - Mast Installation
    102
- Mast Disassembly
  103
  - Procedure
    103
  - Mast Section 4 (Platform Mount)
    103
  - Mast Section 3
    103
  - Mast Section 2
    103
  - Mast Section 1
    103
- Cylinder Disassembly
  104
  - Lift Cylinder Component Inspection
    105
  - Cylinder Assembly
    105
  - Manual Descent Valve
    106
  - Remote Manual Descent (if Equipped)
    106
- Mast Assembly
  107
  - Mast Section 1
    108
  - Mast Section 2
    108
  - Mast Section 3
    111
  - Mast Section 4
    113
- Platform Junction Box to Ground Control Station Wiring Harness
  116
- Mast Chains and Sequencing Cables Adjustment
  117
  - Mast Chain/Cable Adjustment
    117
  - Sequencing Cable Adjustment
    117
- Mast Chain and Sequence Cable Adjustment Components
  118
Troubleshooting

119

JLG 10msp Service Maintenance Manual (196 pages)

Brand: JLG | Category: Lifting Systems | Size: 23 MB

Introduction - Maintenance Safety Precautions
3
Hydraulic System Safety
3
Revision Log
5
Table of Contents
7
Section 1 Machine Specifications
9
Operating Specifications
9
Electrical Specifications
10
Performance Data
10
Platform Data
10
Serial Number Plate Locations
11
Torque Requirements
11
Cylinder Specifications
11
Lubrication
12
Lubrication Specifications
13
Thread Locking Compound
14
Torque Charts
15
SAE Fastener Torque Chart
15
Metric Fastener Torque Chart
27
Section 2 General Service Information
31
Machine Preparation, Inspection and Maintenance
31
Preventive Maintenance
31
Preventive Maintenance and Inspection Schedule
32
Servicing and Maintenance Guidelines
35
Safety and Workmanship
35
Lubrication Information
39
Section 3 Base Components
41
Base Assembly Components
41
Base Frame Covers
42
Drive Motor Cover
43
Drive and Caster Wheels
44
Front) Caster Wheel Installation
46
Drive/Elevation Cut-Out Switch Installation
46
Wheel Drive Assembly Servicing
47
Roll and Leak Testing
47
Drive Motor Brush Wear - Warning Indication
48
Wheel Drive Main Components Disassembly
49
Replacing Drive Motor Brushes
50
Input Carrier Disassembly
53
Hub Disassembly
54
Spindle Disassembly
55
Spindle Sub-Assembly
56
Hub Sub-Assembly
57
Input Carrier Sub-Assembly
58
Pump Motor Assembly
61
Hydraulic Pressure Gauge Connection
62
Pump Motor Assembly Removal
64
Motor/Brush Cover Removal
66
Brush Carrier Assembly Removal
67
Tank Removal
68
Filter Screen Removal
68
Pump Removal
69
Batteries and Battery Charger
70
Battery Replacement
71
Battery Installation
71
Battery Installation (4-6V)
72
Battery Charge LED Indicator on Platform Control Console
73
Battery Low Voltage Warning Indicators
74
Battery Charging Status Indicators
74
Battery Charger Maintenance
75
Battery Charger Check/Change Charging Algorithm
75
Battery Charger Removal/Installation
76
Section 4 Control Components
79
Control Components Overview
79
Control Components Installation
80
Ground Control Module
80
Traction Control Module Installation
81
Platform Control Console Installation
82
Platform Junction Box Installation
83
Junction Box to Ground Control Harness Installation
84
Platform Interlock Switch Circuit
85
Component Electrical Connections
85
Ground Control Module
86
Cover Removal/Installation
88
Power Selector/Emergency Stop Switch Installation
90
Ground Control Module Programming
92
Programming Levels
92
Activating Programming Mode
92
Entering Password
93
Programming Mode Selection
93
Selecting Programmable Item to Adjust
94
Adjusting Programmable Setting
94
Platform Control Console
98
Display/Controller Module Electrical Connections
99
Mounting Bracket
101
Rear Cover
101
Display/Controller Module
102
Horn Button Switch
102
Key Switch
103
E-Stop/Shutdown Switch
103
Joystick Assembly
104
Object Detection System (if Equipped)
105
Installation
106
Section 5 Mast Components
107
Mast Components Overview
107
Mast Cover
108
Platform Assembly
109
Foot Height Limit Switch (if Equipped)
109
Manual Material Tray
111
Power Tray Disassembly
111
Covers and Tray Removal
112
Electrical and Hydraulic Components Removal
116
Pulley System Disassembly
119
Power Tray Lift Cylinder
122
Power Tray Installation
123
Pulley System Assembly
123
Electrical and Hydraulic Components Installation
126
Covers and Tray Installation
127
Hydraulic Line Disconnect Tool
128
In-Line Style Fittings
128
Angled-Style Fittings
130
Mast Removal
132
Mast Installation
133
Mast Disassembly
133
Mast Section 4 (Platform Mount)
134
Cylinder Disassembly
135
Lift Cylinder Component Inspection
136
Cylinder Head
137
Tube Assembly
137
Cylinder Assembly
137
Manual Descent Valve
138
Remote Manual Descent (if Equipped)
138
Mast Assembly
139
Mast Chains and Sequencing Cables Adjustment
153
Section 6 Troubleshooting
155
General
155
Troubleshooting Information
155
Hydraulic Circuit Checks
155
Electrical Circuit Checks
156
Multimeter Basics
156
Voltage Measurement
157
Resistance Measurement
157
Continuity Measurement
158
Current Measurement
158
Continuity Measurement over Long Distances
159
Electrical Switch Testing
159
Limit Switches
160
Automatic Switches
160
Switch Wiring - Low Side, High Side
160
Ground Control Module LCD Display
161
Specifications for Various Components
166
Special Pin Extractor Tools for Electrical Connectors
166
Fault Code Troubleshooting Tables
167
Main Power Circuit Troubleshooting
180
Mast Troubleshooting
180
Platform will Not Lower Manually
180
Overview of Procedure
181
Mast Noisy When Lifting and Lowering
181
Platform (Mast) Won't Stay Elevated
182
Platform (Mast) Descends too Slowly
182
Hydraulic Leak Troubleshooting
183
Miscellaneous Hydraulic Leak Troubleshooting
183
Base Frame Components Troubleshooting
183
Caster Wheels Not Operating Freely
183
Drive System Troubleshooting
184
Machine Drives in Opposite Direction
185
Machine Won't Drive Straight
185

JLG 10msp Operation And Safety Manual (108 pages)

Brand: JLG | Category: Lifting Systems | Size: 7 MB

Table of Contents
7
Section - Paragraph, Subject Page

11
Section 1 - Safety Precautions

11
- General
  11
- Pre-Operation
  12
  - Operator Training and Knowledge
    12
  - Workplace Inspection
    12
  - Machine Inspection
    13
- Operation
  14
  - General
    14
  - Trip and Fall Hazards
    15
  - Electrocution Hazards
    16
- Minimum Approach Distances (M.A.D.)
  16
  - Tipping Hazards
    18
  - Crushing and Collision Hazards
    19
  - Lifting and Hauling
    20
    
    General
    20
  - Maintenance
    21
    
    Maintenance Hazards
    21
    
    Battery Hazards
    22
Section 2 - Preparation and Inspection

23
- Personnel Training
  23
  - Operator Training
    23
  - Training Supervision
    24
  - Operator Responsibility
    24
  - Machine Familiarization
    24
- Preparation, Inspection, and Maintenance
  24
- Inspection and Maintenance Table
  25
  - Pre-Start Inspection
    26
  - Walk-Around Inspection
    27
- Walk-Around Inspection
  28
  - Walk-Around Inspection Components
    29
  - Function Check
    30
    
    Function Check Items
    30
Section 3. Machine Operation

34
- General
  34
- Machine Description
  34
- Operating Characteristics and Limitations
  35
  - Placards
    35
  - Capacities
    35
  - Stability
    35
- Machine Operation
  36
  - Getting Started
    36
- Grade and Side Slope
  36
- Machine Operating Component Locations
  37
  - Hood (Carry Deck)
    38
    
    Removal
    38
    
    Installation
    38
- Hood (Carry Deck) Removal
  38
- Battery Charging
  39
- Battery Charger Location
  41
- Ground Control Station
  44
- LCD Display Symbols
  47
  - Tilt Alarm Warning
    48
  - LCD Display Fault Conditions
    48
- LCD Display - Operating Fault Conditions
  49
- Platform Control Console
  52
  - General
    53
  - Platform On/Off Key Switch
    53
  - Platform Emergency Stop/Shut down Button
    54
  - Horn Button
    54
  - Joystick Function Enable Lever
    55
  - Single Function Joystick Control
    55
  - Drive Speed Setting Selector Switch
    56
  - Platform Control Display Panel
    57
  - Left Hand Lift
    60
- Platform Function Enable Footswitch
  61
- 3.10 Platform Manual Descent Control Valve
  62
  - Activating the Internal Manual Descent Valve
    62
- Internal Manual Descent Valve Location
  62
  - Activating the Remote Manual Descent
    63
- Remote Manual Descent Location
  63
- 3.11 Platform Configuration
  64
  - Platform Lanyard Anchorage Point
    64
- Platform Maximum Capacity
  64
  - Object Detection System (if Equipped)
    65
  - Platform Gate Alarm
    65
- Object Detection System
  65
- 3.12 Parking Machine
  68
- Cargo Strap
  68
Section - Paragraph, Subject Page

71
Section 4 - Emergency Procedures

82
- General Information
  82
- Emergency Operation
  82
  - Operator Unable to Control Machine
    82
  - Platform Caught Overhead
    82
- Incident Notification
  83
Section 5. Accessories

84
- Available Accessories
  84
  - Scanner Pocket
    85
Section 6. General Specifications and Operator Maintenance

86
- 6.1 Introduction
  86
- 6.2 General Specifications
  87
  - Machine Specifications
    87
  - Electrical Specifications
    88
  - Platform Data
    88
  - Serial Number Location
    89
- Serial Number Plate Location
  89
  - 6.3 Operator Maintenance
    90
    
    Lubrication
    90
- Standard UTTO Specs
  91
- Ucon Hydrolube HP-5046 Specs
  91
- Lubrication Specifications
  92
- Lubrication Points
  93
- Lubrication Intervals for Various Components
  94
  - 6.4 Battery Maintenance
    95
  - 6.5 Tires and Wheels
    95
    
    Tire Wear and Damage
    95
    
    Wheel and Tire Replacement
    95
    
    Wheel Installation
    96
- Wheel Bolt Tightening Sequence
  97
- Wheel Torque Chart
  97
  - 6.6 Ground Control Station - Programming
    98
    
    General
    98
    
    Programming Levels
    98
    
    Operator Programming Mode
    98
    
    Tilt Sensor
    98
    
    Programming Items
    99
- Programmable Settings and Factory Presets
  100
  - Activating Programming Mode
    101
  - Entering Password
    102
  - Programming Mode Selection
    102
  - Selecting Programmable Item to Adjust
    103
  - Adjusting Programmable Setting
    103
  - 6.7 Drive Motor Brush Wear - Warning Indication
    104
Section 7. Inspection and Repair Log

106
- Inspection and Repair Log
  106

JLG 10msp Operation & Safety Manual (98 pages)

Brand: JLG | Category: Lifting Systems | Size: 6 MB

Foreword
3
Revision Log
7
Table of Contents
9
Safety Precautions
11
General
11
Pre-Operation
12
Operator Training and Knowledge
12
Workplace Inspection
12
Machine Inspection
13
Operation
13
Electrocution Hazards
15
Tipping Hazards
16
Crushing and Collision Hazards
17
Lifting and Hauling
18
Maintenance
18
Maintenance Hazards
18
Battery Hazards
19
User Responsibilities, Machine Preparation, and Inspection
21
Personnel Training
21
Operator Training
21
Training Supervision
21
Operator Responsibility
22
Machine Familiarization
22
Preparation, Inspection, and Maintenance
23
Pre-Start Inspection
23
Walk-Around Inspection
24
Walk-Around Inspection Components
25
Function Check
26
Function Check Items
26
Machine Controls, Indicators, and Operation
29
General
29
Machine Description
29
Operating Characteristics and Limitations
29
Machine Operation
30
Getting Started
30
Hood (Carry Deck)
31
Installation
31
Battery Charging
32
Battery Low Voltage Warning Indicators
32
To Charge Batteries
34
Battery Charging Status Indicators
36
Ground Control Station
38
Brake Release Button
40
Platform Control Console
47
Horn Button
49
Platform Function Enable Footswitch
55
Platform Manual Descent Control Valve
56
Platform Configuration
57
Object Detection System (if Equipped)
58
Parking Machine
61
Transporting, Lifting and Tie-Down
62
Forklift Truck Transport
62
Programmable Security Lock
65
TM ) (Option)
65
Machine Power up
65
Machine Power down
65
Changing the Operator's Code
66
Decal Installation
66
Emergency Procedures
73
General Information
73
Emergency Operation
73
Incident Notification
74
Accessories
75
Scanner Pocket
75
General Specifications and Operator Maintenance
77
Introduction
77
Other Publications Available Specific to this Machine
77
General Specifications
77
Machine Specifications
77
Electrical Specifications
78
Platform Data
79
Serial Number Location
79
Operator Maintenance
80
Battery Maintenance
84
Tires and Wheels
84
Tire Wear and Damage
84
Wheel and Tire Replacement
84
Wheel Installation
85
Ground Control Station - Programming
86
Programming Levels
86
Operator Programming Mode
86
Programming Items
86
Activating Programming Mode
87
Entering Password
88
Programming Mode Selection
89
Selecting Programmable Item to Adjust
89
Adjusting Programmable Setting
90
Drive Motor Brush Wear - Warning Indication
90
Supplemental Information Only Applicable to CE/UKCA Machines
91
EC Declaration of Conformity
92
UKCA Declaration of Conformity
93

JLG 10msp Service And Maintenance Manual (61 pages)

Brand: JLG | Category: Lifting Systems | Size: 4 MB

Maintenance Safety Precautions
3
Table of Contents
5
Section 1 - Machine Specifications
8
Capacities
8
System Voltage
8
Hydraulic System
8
Drive Motor Gearbox (Gear Oil)
8
Component Data
8
Hydraulic Pump/Pump Motor Assembly
8
Rear Wheel Drive Motors
8
Batteries/Battery Charger
8
Performance Data
8
Machine Height
9
Machine Overall
9
Platform Entry Height (Floor to Platform Floor)
9
Machine Ground Clearance
9
Machine Turning Radius (Outside)
9
Torque Requirements
9
Cylinder Specifications
9
Serial Number Locations
9
Lubrication
9
Hydraulic Oil
9
Torque Spscifications
11
Section 2 - General Service Information
13
General
13
Pre-Start Inspection
13
Annual Machine Inspection
13
Preventative Maintenance
13
Maintenance and Inspection Table Codes
14
Footnotes
14
Servicing and Maintenance Guidelines
15
General
15
Safety and Workmanship
15
Cleanliness
15
Tank Remove/Install
22
Filter Screen Remove/Install
23
Pump Remove/Install
23
Pressure Adjust Valve Remove/Install
23
Pressure Check Valve - Remove/Install
23
Batteries and Battery Charger -Service Procedures
24
Battery Condition Testing
24
Battery Replacement
24
Battery - Installation (2-12V Batteries)
24
Battery Installation - (4-6V Batteries) (OPTION)
24
Section 4 - Control Components
25
Ground Control Module
26
Entering Password
26
Programming Mode Selection
27
Selecting Programmable Item to Adjust
27
Adjusting Programmable Setting
27
General
29
Remove Platform Control Console
29
Display/Controller Module Electrical Connections
30
Mounting Bracket - Install/Remove
30
Rear Cover - Install/Remove
30
Display/Controller Module - Install/Remove
31
Drive/Lift Mode Switch - Install/Remove
31
Horn Button Switch - Install/Remove
31
Key Switch - Install/Remove
31
E-Stop/Shutdown Switch - Install/Remove
32
Joystick Assembly - Install/Remove
32

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JLG 10msp Manuals

JLG 10msp Service And Maintenance Manual (178 pages)

Table of Contents

Subject - Section, Paragraph

Section 1- Machine Specifications

General Service Information

Section 3 - Base Components

Control Components

Mast Components

Troubleshooting

JLG 10msp Service Maintenance Manual (196 pages)

Table of Contents

JLG 10msp Operation And Safety Manual (108 pages)

Table of Contents

Section - Paragraph, Subject Page

Section 1 - Safety Precautions

Section 2 - Preparation and Inspection

Section 3. Machine Operation

Section - Paragraph, Subject Page

Section 4 - Emergency Procedures

Section 5. Accessories

Section 6. General Specifications and Operator Maintenance

Section 7. Inspection and Repair Log

JLG 10msp Operation & Safety Manual (98 pages)

Table of Contents

JLG 10msp Service And Maintenance Manual (61 pages)

Table of Contents

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