Clutch Release Cylinder Disassembly And Assembly - Suzuki 2005 GSF1200 Service Manual

5) Remove the engine sprocket cover (3) by removing
the bolts.
2
3
6) Remove the push rod (4).
4
7) Remove the piston retainer (5).
8) Remove the air bleeder valve (6).
9) Remove the clutch release cylinder (7) by removing
the mounting bolts.
7
1
I649G1530022-04
I649G1530023-02
5
I649G1530024-01
6
I649G1530025-01
Installation
Install the clutch release cylinder in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Apply a small quantity of SUZUKI SUPER GREASE
"A" to the push rod.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the clutch hose as shown in the clutch hose
routing diagram. Refer to "Clutch Hose Routing
Diagram: ".
• Bleed air from the clutch system. Refer to "Air
Bleeding from Clutch Fluid Circuit: ".
Clutch Release Cylinder Disassembly and
Assembly
Refer to "Clutch Release Cylinder / Push Rod Removal
and Installation: ".
Disassembly
1) Place a rag over the piston to prevent popping up.
2) Force out the piston by using air gun.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
Clutch: 5C-11
I649G1530061-01
B649G15306019
I649G1530026-01