Oil Pressure Switch Inspection; Oil Jet (For The Cylinder Head) Removal And Installation; Oil Jet (For The Piston Cooling And Transmission) Removal And Installation - Suzuki 2005 GSF1200 Service Manual

2) Connect the oil pressure switch lead wire.
NOTE
The SUZUKI BOND should be applied to the
groove of the CKP sensor lead wire grommet
(1).
: Sealant 99000–31140 (SUZUKI Bond
1207B or equivalent)
3) Install the CKP sensor cover. Refer to "CKP Sensor
Removal and Installation: in Section 1H".
4) Pour engine oil. Refer to "Engine Oil and Filter
Replacement: in Section 0B".

Oil Pressure Switch Inspection

Refer to "Oil Pressure Indicator Inspection: in Section
9C".
Oil Jet (For the Cylinder Head) Removal and
Installation
Removal
1) Remove the cylinder. Refer to "Engine Top Side
Disassembly: in Section 1D".
2) Remove the oil jets (1) (for the cylinder head).
1
Installation
Installation is in the reverse order of removal. Refer to
"Engine Top Side Assembly: in Section 1D".
Pay attention to the following points:
Oil Jet (For the Piston Cooling and
Transmission) Removal and Installation
1) Remove the engine assembly. Refer to "Engine
2) Separate the crankcase, left and right. Refer to
3) Remove the crankshaft assembly. Refer to "Engine
4) Remove the crankshaft journal bearings.
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5) Remove the oil jets (1) (for the piston cooling).
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6) Remove the oil jets (2) (for the transmission).
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Engine Lubrication System:
NOTE
Before installing the oil jets, apply a light coat
of engine oil to the O-rings.
Assembly Removal: in Section 1D".
"Engine Top Side Disassembly: in Section 1D" and
"Engine Bottom Side Disassembly: in Section 1D".
Bottom Side Disassembly: in Section 1D".
1
2
1E-7
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2
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