Clutch Installation - Suzuki 2005 GSF1200 Service Manual

5C-16 Clutch:
11) Remove the spacer and bearing.
12) Remove the primary driven gear assembly with the
generator/oil pump drive gears.
NOTE
If it is difficult to remove the primary driven
gear, rotate the crankshaft.
13) Remove the thrust washer (13).

Clutch Installation

1) Install the thrust washer (1) onto the countershaft.
NOTE
The flat surface of the thrust washer should
face out.
I649G1530038-01
13
I649G1530039-01
B649G15306024
1
I649G1530040-01
2) Install the generator/oil pump drive gears (2) onto
the primary driven gear assembly as shown.
3) Install the primary driven gear assembly onto the
countershaft, and apply engine oil onto the needle
bearing and spacer.
NOTE
• If it is difficult to install the primary driven
gear, rotate the crankshaft.
• Be sure to engage the oil pump driven
gear, generator driven gear and primary
driven gear with their respective drive
gears.
4) Install the thrust washer (3) onto the countershaft.
5) Install the spring washer seat (4) and spring washer
(5) onto the clutch sleeve hub correctly.
6) Install the clutch sleeve hub onto the countershaft.
5
2
I649G1530041-01
3
I649G1530042-01
4
I649G1530043-01