Suzuki 2005 GSF1200 Service Manual page 297

6) Remove the joint pin (9) of the other side of joint
plate.
CAUTION
!
Never reuse joint pins, O-rings and plates.
6 9
Drive Chain Connecting
WARNING
!
Do not use joint clip type of drive chain. The
joint clip may have a chance to drop which
may cause severe damage to motorcycle and
severe injury.
CAUTION
!
Replace the joint pins (8), O-rings (9) and
plates (10) with new ones.
Joint plate installation
1) Set up the special tool as shown in the illustration.
(C50)
3
4
5
1. Tool body
2. Grip handle
3. Joint plate holder (Engraved mark "C50")
4. Wedge holder & wedge pin
4
5
I649G1310027-01
7 3
4
I649G1310028-01
6
1
2
7
I649G1310029-01
5. Adjuster bolt (Without hole)
6. Pressure bolt [A]
7. Bar
Drive Chain / Drive Train / Drive Shaft:
2) Apply grease to the joint pins (8), O-rings (9) and
plates (10).
3) Connect both ends of the drive chain with the joint
pin (8) inserted from the wheel side "A" as installed
on the motorcycle.
Joint set part number
RK: 27620 – 24F00
"A"
9
9
4) Apply grease on the recessed portion of the joint
plate holder (3) and set the joint plate (10).
NOTE
When positioning the joint plate (10) on the
tool, its stamp mark must face the joint plate
holder (3) side.
5) Set the drive chain on the tool as illustrated and turn
in the adjuster bolt (5) to secure the wedge holder &
wedge pin (4).
10
4
5
6) Turn in the pressure bolt [A] (6) and align two joint
pins (11) properly with the respective holes of the
joint plate (10).
7) Turn in the pressure bolt [A] (6) further using the bar
(7) to press the joint plate over the joint pins.
11
10
3A-7
8
9
9
10
I649G1310030-01
3
I649G1310031-01
6
7
I649G1310032-01