Rear Brake Master Cylinder Assembly Removal And Installation; Rear Brake Master Cylinder Disassembly And Assembly - Suzuki GSX-R600 Manual

4A-16 Brake Control System and Diagnosis:
Rear Brake Master Cylinder Assembly Removal
and Installation
Refer to "Rear Brake Hose Routing Diagram (Page 4A-
2)".
Removal
1) Remove the reservoir tank mounting bolt (1).
2) Remove the reservoir cap (2) and diaphragm.
3) Drain brake fluid. Refer to "Brake Fluid Replacement
(Page 4A-7)".
1
4) Place a rag underneath the brake hose union bolt (3)
on the master cylinder to catch any spilt brake fluid.
5) Remove the brake hose union bolt (3) and
disconnect the brake hose.
6) Loosen the lock-nut (4).
7) Remove the master cylinder mounting bolts (5).
8) Remove the master cylinder along with the reservoir
by turning the push rod (6).
6
4
Installation
Install the rear brake master cylinder in the reverse order
of removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Apply thread lock to the master cylinder mounting
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• Tighten the lock-nut (2) to the specified torque.
• After setting the brake hose union to the stopper,
2
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• Bleed air from the brake system after reassembling
• Adjust the brake pedal height. Refer to "Brake System
3
Rear Brake Master Cylinder Disassembly and
Assembly
Refer to "Rear Brake Master Cylinder Assembly
Removal and Installation (Page 4A-16)".
5
Disassembly
1) Disconnect the reservoir hose (1).
2) Remove the lock-nut (2).
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bolts (1) and tighten them to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
tighten the union bolt (3) to the specified torque.
Tightening torque
Rear brake master cylinder mounting bolt (a): 10
N·m (1.0 kgf-m, 7.0 lb-ft)
Rear brake master cylinder rod lock-nut (b): 18
N·m (1.8 kgf-m, 13.0 lb-ft)
Brake hose union bolt (c): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
3
(c)
2
(b)
the master cylinder. Refer to "Air Bleeding from Brake
Fluid Circuit (Page 4A-5)".
Inspection in Section 0B (Page 0B-17)".
1
2
1
(a)
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B837H14106017
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