Front Brake Hose Removal And Installation; Rear Brake Hose Removal And Installation; Front Brake Master Cylinder Components - Suzuki 2005 GSF1200 Service Manual

4A-8 Brake Control System and Diagnosis:

Front Brake Hose Removal and Installation

Removal
1) Drain brake fluid. Refer to "Brake Fluid
Replacement: ".
2) Remove the front brake hoses as shown in the front
brake hose routing diagram. Refer to "Front Brake
Hose Routing Diagram: ".
Installation
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
1) Install the front brake hose as shown in the front
brake hose routing diagram. Refer to "Front Brake
Hose Routing Diagram: ".
2) Bleed air from the front brake system. Refer to "Air
Bleeding from Brake Fluid Circuit: ".

Front Brake Master Cylinder Components

1. Reservoir cap
2. Plate
3. Diaphragm
B649G14106025
1
2
3
4
5
4. Master cylinder
5. Piston/Cup set
6. Brake hose union bolt

Rear Brake Hose Removal and Installation

Removal
1) Remove right frame cover. Refer to "Exterior Parts
Removal and Installation: in Section 9D".
2) Drain bracket fluid. Refer to "Brake Fluid
Replacement: ".
3) Remove the rear brake hose as shown in the rear
brake hose routing diagram. Refer to "Rear Brake
Hose Routing Diagram: ".
Installation
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
1) Install the rear brake hose as shown in the rear
brake hose routing diagram. Refer to "Rear Brake
Hose Routing Diagram: ".
2) Bleed air from the rear brake system. Refer to "Air
Bleeding from Brake Fluid Circuit: ".
[A]
[B]
6,
[A]: For GSF1200
[B]: For GSF1200S
: 23 N⋅m (2.3 kgf-m, 16.5 lb-ft)
B649G14106026
B649G14106027
(b)
(a)
I649G1410014-04
: 10 N⋅m (1.0 kgf-m, 7.0 lb-ft)
: Apply brake fluid.
: Do not reuse.