Engine Sprocket Removal And Installation - Suzuki 2005 GSF1200 Service Manual

3A-2 Drive Chain / Drive Train / Drive Shaft:

Engine Sprocket Removal and Installation

Removal
1) Disengage the gearshift lever link by removing the
bolt.
2) Remove the engine sprocket cover along with the
clutch release cylinder and speed sensor.
3) Remove the speed sensor rotor (1) by removing its
bolt while depressing the rear brake pedal.
1
4) Flatten the lock washer (2).
5) Remove the engine sprocket nut (3) while
depressing the rear brake pedal.
6) Remove the lock washer (2).
2
3
7) Loosen the rear axle nut (4) and chain adjusters (5)
B649G13106008
to provide additional chain slack.
8) Remove the engine sprocket (6).
I649G1310002-02
Installation
Install the engine sprocket in the reverse order of
removal. Pay attention to the following points:
• Install a new lock washer (1) and apply THREAD
LOCK SUPER "1303" to the driveshaft.
I649G1310003-03
Lock Cement Super 1303 or equivalent)
• Tighten the engine sprocket nut (2) to the specified
torque and bend up the lock washer.
Tightening torque
Engine sprocket nut (a): 115 N·m (11.5 kgf-m, 83.0
lb-ft)
I649G1310004-02
5
: Thread lock cement 99000–32030 (Thread
1
2,
(a)
4
I649G1310005-02
6
I649G1310006-02
I649G1310007-04