Suzuki 2005 GSF1200 Service Manual page 250

2B-5 Front Suspension:
12) Remove the oil seal by slowly pulling out the inner
tube.
NOTE
Be careful not to damage the inner tube.
13) Remove the following parts.
• Oil seal (13)
• Oil seal retainer (14)
• Outer tube slide metal (15)
• Inner tube slide metal (16)
14 15
13
Assembly
Assemble the front fork in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
The outer and inner tube's slide metals must
be replaced along with the oil seal and dust
seal when assembling the front fork.
Inner tube
• Install the following parts onto the inner tube.
– Oil seal (1)
– Oil seal retainer (2)
– Outer tube slide metal (3)
CAUTION
!
When installing the oil seal to inner tube, be
careful not to damage the oil seal lip.
I649G1220018-01
16
I649G1220019-04
• Apply fork oil to the outer slide metal and oil seal lip.
: Oil 99000–99001–SS8 (SUZUKI FORK OIL
SS-08 or equivalent)
2
3
• Hold the inner tube vertically, clean the metal groove
and install the inner tube slide metal by hand.
CAUTION
!
Do not damage the Teflon coated surface of
the inner tube's slide metal when mounting it.
• Apply fork oil to the inner tube slide metal.
: Oil 99000–99001–SS8 (SUZUKI FORK OIL
SS-08 or equivalent)
• Insert the inner tube into the outer tube and install the
oil seal (1) using the special tool.
Special tool
(A): 09940–52861 (Front fork oil seal
installer)
1
1
I649G1220020-01
I649G1220021-01
(A)
I649G1220022-04