Starter Relay Removal And Installation; Starter Relay Inspection - Suzuki 2005 GSF1200 Service Manual

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Starter Relay Removal and Installation

Refer to "Electrical Components Location: in Section
0A".
Removal
1) Remove the seat. Refer to "Exterior Parts Removal
and Installation: in Section 9D".
2) Disconnect the battery (–) lead wire from the battery.
3) Disconnect the starter relay coupler (1) and remove
the starter relay cover (2).
1
2
4) Disconnect the starter motor lead wire (3), battery (+)
lead wire (4).
5) Remove the starter relay (5).
4
3
Installation
Install the starter relay in the reverse order of removal.
B649G11906014
I649G1190019-02
5
I649G1190020-02

Starter Relay Inspection

Inspect the starter relay in the following procedures:
1) Remove the starter relay. Refer to "Starter Relay
Removal and Installation: ".
2) Apply 12 V to "A" and "B" terminals and check for
continuity between the positive and negative
terminals using the multi-circuit tester. If the starter
relay clicks and continuity is found, the relay is ok.
CAUTION
!
Do not apply battery voltage to the starter
relay for five seconds and more, since the
relay coil may overheat and get damaged.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity test (
"A"
To starter motor
Starting System:
B649G11906015
)
"B"
(A)
I649G1190021-03
-
+ To battery
"A"
"B"
I649G1190022-01
1I-9

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