Suzuki 2005 GSF1200 Service Manual page 382

5C-20 Clutch:
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernire calipers)
Clutch drive plate thickness
Service limit (No.1, No.2 and No.3 drive plates): 2.62
mm (0.103 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernire calipers)
Clutch drive plate claw width
Service limit (No.1, No.2 and No.3 drive plates): 13.0
mm (0.51 in)
Measure each driven plate for distortion with a thickness
gauge and surface plate.
Replace driven plates which exceed the limit.
Special tool
Clutch driven plate distortion
Service limit: 0.10 mm (0.004 in)
(A)
Clutch Release Bearing
Inspect the clutch release bearing for any abnormality,
especially cracks. When removing the bearing from the
clutch, decide whether it can be reused or if it should be
replaced.
Smooth engagement and disengagement of the clutch
I649G1530056-02
depends on the condition of this bearing.
(A)
I649G1530057-02
(B): 09900–20803 (Thickness gauge)
NOTE
The thrust washer is located between the
clutch pressure plate and the clutch release
bearing.
(B)
I649G1530058-02
I649G1530059-01