Handlebars Removal And Installation - Suzuki 2005 GSF1200 Service Manual

Handlebars Removal and Installation

Removal
1) Remove the following parts from the left handlebar.
a) Rear view mirror (GSF1200)
b) Clutch master cylinder/clutch lever (1)
CAUTION
!
Do not turn the clutch master cylinder upside
down.
c) Left handlebar switch box (2)
d) Handlebar balancer (3)
e) Grip rubber (4)
4
3
2) Remove the following parts from the right handlebar.
a) Rear view mirror (GSF1200)
b) Front brake master cylinder/Front brake lever (5)
CAUTION
!
Do not turn the front brake master cylinder
upside down.
c) Right handlebar switch box (6)
d) Handlebar balancer (7)
e) Throttle grip (8)
5
B649G16206008
1
2
I649G1620002-01
8
7
6
I649G1620003-02
3) Remove the caps and handlebar holder bolts.
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Set the handlebars so that its punch mark "A" aligns
with the mating surface of the left handlebar holder.
• Set the handlebar holders with their punch marks "B"
forward.
"B"
• Tighten the handlebar holder bolts.
NOTE
First tighten the handlebar holder bolts (1)
(front ones) to the specified torque.
Tightening torque
Handlebar holder bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
1,
(a)
"a": Clearance
Steering / Handlebar:
I649G1620004-01
"A"
I649G1620005-02
(a)
"a "
I649G1620006-01
6B-2