Clutch Master Cylinder / Clutch Lever Disassembly And Assembly - Suzuki 2005 GSF1200 Service Manual

Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly
Refer to "Clutch Master Cylinder Assembly Removal and
Installation: ".
Disassembly
1) Remove the clutch lever (1) and clutch lever position
switch (2).
1
2) Remove the reservoir cap (3), plate (4) and
diaphragm (5).
3) Pull out the push rod (6) and dust boot (7).
4) Remove the snap ring (8).
Special tool
: 09900–06108 (Snap ring pliers)
7
6
B649G15306015
2
I649G1530012-01
5
4
3
I649G1530013-01
8
I649G1530014-01
5) Remove the following parts from the master cylinder.
• Washer (9)
• Secondary cup (10)
• Piston (11)
• Primary cup (12)
• Spring (13)
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new clutch fluid before reassembly.
• Do not wipe the clutch fluid off after
washing the components.
• When washing the components, use the
specified clutch fluid (Brake fluid). Never
use different types of fluid or cleaning
solvents such as gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
Clutch: 5C-9
13 11
12 10 9
I649G1530015-01
I649G1530016-01