Suzuki 2005 GSF1200 Service Manual page 217

4) Remove the idle gear shaft (1) and starter idle gear
(2).
5) Hold the starter clutch assembly using the special
tool and then loosen the starter clutch mounting bolt.
Special tool
(A): 09920–34840 (Starter clutch holder)
NOTE
Do not remove the starter clutch mounting
bolt at this stage, only loosen it. You will need
to use it in conjunction with the special tool
when removing the starter clutch assembly.
(A)
6) Remove the starter clutch assembly (3) from the
crankshaft using the special tool.
Special tool
(B): 09930–30721 (Rotor remover)
7) Remove the starter clutch from the starter driven
gear.
2
1
I649G1190033-01
I649G1190034-02
3
(B)
I649G1190035-02
Installation
Install the starter clutch assembly in the reverse order of
removal. Pay attention to the following points:
• Remove the grease from the tapered portion of the
starter clutch and crankshaft. Use a nonflammable
cleaning solvent to wipe off any oil or grease and
make sure that the surfaces are completely dry.
• Apply a small quantity of THREAD LOCK SUPER
"1303" to the threads of the starter clutch mounting
bolt.
: Thread lock cement 99000–32030 (Thread
Lock Cement Super 1303 or equivalent)
• Hold the starter clutch assembly using the special tool
and then tighten the starter clutch mounting bolt to the
specified torque.
Special tool
(A): 09920–34840 (Starter clutch holder)
Tightening torque
Starter clutch mounting bolt (a): 150 N·m (15.0
kgf-m, 108.5 lb-ft)
Starting System: 1I-13
I649G1190036-01
I649G1190037-01
(A)
(a)
I649G1190038-03