Front Master Cylinder Parts Inspection - Suzuki 2005 GSF1200 Service Manual

• When installing the brake light switch, align the
projection on the switch with the hole in the master
cylinder.
• Apply SUZUKI SILICONE GREASE to the brake lever
pivot bolt.
• Apply SUZUKI SILICONE GREASE to the contact
point between piston and brake lever.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
Tightening torque
Brake lever pivot bolt: 1.0 N·m (0.1 kgf-m, 0.72 lb-ft)
Brake lever pivot bolt lock-nut: 6.0 N·m (0.6 kgf-m,
4.5 lb-ft)
Brake Control System and Diagnosis:

Front Master Cylinder Parts Inspection

Refer to "Front Master Cylinder / Brake Lever
Disassembly and Assembly: ".
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
I649G1410025-01
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
I649G1410026-02
4A-11
B649G14106030
I649G1410027-01
I649G1410028-01