Suzuki 2005 GSF1200 Service Manual page 47

Cylinder + Piston + Piston Ring
Unit: mm (in)
Item
Compression pressure
Compression pressure difference
Piston-to-cylinder clearance
Cylinder bore
Piston diameter
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring-to-groove clearance
Piston ring groove width
Piston ring thickness
Piston pin bore
Piston pin O.D.
Conrod + Crankshaft
Unit: mm (in)
Item
Conrod small end I.D.
Conrod big end side clearance
Conrod big end width
Crank pin width
Conrod big end oil clearance
Crank pin O.D.
Crankshaft journal oil clearance
Crankshaft journal O.D.
Crankshaft thrust clearance
Crankshaft thrust bearing thickness
Crankshaft runout
Standard
1 250 kPa (12.5 kgf/cm
0.050 – 0.060 (0.0020 – 0.0024)
79.000 – 79.015 (3.1102 – 3.1108)
78.945 – 78.960 (3.1081 – 3.1087)
Measure 15 mm (0.6 in) from the skirt end.
1st N
2nd 2N
1st 0.15 – 0.30 (0.006 – 0.012)
2nd 0.30 – 0.45 (0.012 – 0.018)
1st
2nd
1st 1.01 – 1.03 (0.040 – 0.041)
2nd 1.01 – 1.03 (0.040 – 0.041)
Oil 2.01 – 2.03 (0.079 – 0.080)
1st 0.975 – 0.990 (0.0384 – 0.0390)
2nd 0.970 – 0.990 (0.038 – 0.039)
20.002 – 20.008 (0.7875 – 0.7877)
19.992 – 20.000 (0.7871 – 0.7874)
20.010 – 20.018 (0.7878 – 0.7881)
0.10 – 0.20 (0.004 – 0.008)
20.95 – 21.00 (0.825 – 0.827)
21.10 – 21.15 (0.831 – 0.833)
0.032 – 0.056 (0.0013 – 0.0022)
37.976 – 38.000 (1.4951 – 1.4961)
0.020 – 0.044 (0.0008 – 0.0017)
35.976 – 36.000 (1.4164 – 1.4173)
0.04 – 0.08 (0.0016 – 0.0031)
Left side 2.360 – 2.520 (0.0929 – 0.0992)
Right side 2.420 – 2.440 (0.0953 – 0.0961)
2 , 178 psi)
—
—
Approx. 10 (0.39)
Approx. 9.5 (0.37)
—
—
Standard
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Service Data: 0C-2
Limit
875 kPa
(8.75 kgf/cm 2 , 124 psi)
200 kPa
(2 kgf/cm 2 , 28 psi)
0.120 (0.0047)
79.080 (3.1134)
78.880 (3.1055)
0.20 (0.008)
8.0 (0.31)
7.6 (0.30)
0.5 (0.020)
0.7 (0.028)
0.180 (0.007)
0.150 (0.006)
—
—
—
—
—
20.030 (0.7886)
19.980 (0.7866)
Limit
20.040 (0.7890)
0.30 (0.012)
—
—
0.080 (0.0031)
—
0.080 (0.0031)
—
—
—
—
0.05 (0.002)