Engine Bottom Side Assembly - Suzuki 2005 GSF1200 Service Manual

1D-48 Engine Mechanical:
4) Unhook the gearshift cam stopper spring (7) from the
lower crankcase.
5) Remove the snap ring (8) from the gearshift cam,
then draw out the gearshift cam (9) from the opposite
side.
Special tool
(A): 09900–06107 (Snap ring pliers)
8
6) Remove the snap ring (10) and gearshift cam
stopper (11).
Special tool
: 09900–06107 (Snap ring pliers)
NOTE
Rotate the bearing (12) in the crankcase by
hand to inspect for abnormal noise and
smooth rotation.
Replace the bearing if there is anything
unusual.
Special tool
: 09900–06106 (Snap ring pliers)
12
7
I649G1140135-01
9
(A)
I649G1140136-04
10
11
I649G1140137-01
7) Remove the gearshift cam stopper bolt (13).
Oil Pump / Oil Jet (For The Transmission)
1) Remove the oil pump (1).
2) Remove the oil jets (for the transmission) (2).
2
3) Remove the O-rings and dowel pins.

Engine Bottom Side Assembly

Assembly the engine bottom side in the reverse of
disassembly. Pay attention to the following points:
NOTE
Apply engine oil to each running and sliding
part before reassembling.
13
I649G1140138-01
2
1
I649G1140139-02
I649G1140140-01
B649G11406047