Front Brake Caliper Parts Inspection - Suzuki 2005 GSF1200 Service Manual

• Apply the brake fluid to piston seals (1) and dust seals
(2).
CAUTION
!
• Replace the piston seals (1) and dust seals
(2) with new ones
BF: Brake fluid (DOT 4)
2
1
• Install the piston seals as shown.
• Install a new O-ring and reassemble caliper halves.
CAUTION
!
Replace the O-ring with a new one.
• Temporarily tighten the brake caliper housing bolts.
CAUTION
!
After installing the brake caliper to the front
fork, tighten the brake caliper housing bolts
to the specified torque. Refer to "Front Brake
Caliper Removal and Installation: ".
Special tool
(A): 09930–11920 (Torx bit (JT 40H))
(B): 09930–11940 (Bit holder)
Tightening torque
Front brake caliper housing bolt (a): 21 N·m (2.1
kgf-m, 15.0 lb-ft)
• Install the brake pads. Refer to "Front Brake Pad
Replacement: ".

Front Brake Caliper Parts Inspection

Refer to "Front Brake Caliper Disassembly and
Assembly: ".
Brake Caliper Cylinder
I649G1420013-01
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
Brake Caliper Piston
Inspect the brake caliper piston surface for any
I649G1420014-01
scratches or other damage. If any damage is found,
replace the piston with a new one.
Front Brakes:
(a)
(a)
(A)
(B)
4B-5
I649G1420008-03
B649G14206016
I649G1420015-01
I649G1420016-01