Carburetor Assembly - Suzuki 2005 GSF1200 Service Manual

3) Carefully drill through the plug (2).
"A"
3
1. Drill bit
2. Tampering plug
3. Pilot screw
4) Thread a self-tapping sheet metal screw into the
plug (2).
5) Pull on the screw head with pliers to remove the
plug.
6) Carefully clean any metal shavings from the area.
7) Slowly turn the pilot screw clockwise and count the
number of turns until the screw is lightly seated.
Make a note of how many turns were made so the
screw can be reset correctly after cleaning.
8) Remove the pilot screw along with the spring,
washer, and O-ring.

Carburetor Assembly

Reassemble the carburetors in the reverse order of
disassembly. Pay attention to the following points:
• Apply thin coat of the grease to each new O-ring.
CAUTION
!
Replace the O-rings with new ones.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
1
2
4
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4. Carburetor body
"A": Drill-stop
B649G11706011
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• After cleaning, reinstall the pilot screw to the original
setting by turning the screw (1) in until it lightly seats,
and then backing it out the same number of turns
counted during disassembly.
1
1. Pilot screw
• Install a new plug by tapping it into place with a punch.
(For with tampering plug type)
• Check the float height. Refer to "Float Height
Inspection and Adjustment: ".
• Install a new O-ring to its groove properly.
CAUTION
!
Replace the O-ring with a new one.
• Apply thermo-grease to the threads and tighten the
carburetor heater. (For E-02, 19)
: Grease 99000–59029 (THERMO-GREASE or
equivalent)
Tightening torque
Carburetor heater: 3.0 N·m (0.3 kgf-m, 2.0 lb-ft)
Fuel System: 1G-23
2
I649G1170050-01
2. Carburetor body
I649G1170051-01
I649G1170052-01