Throttle Housing Assembly - Honda TRX450R Service Manual

FRONT WHEEL/SUSPENSION/STEERING
After '05: Bend down the lock washer tab.
Remove the nut, lock washer and washer.
Disconnect the throttle cable end from the throttle
upper arm and remove the throttle upper arm, col-
lar, throttle lower arm and return spring.
Pull the throttle lever out of the throttle housing.
Remove the plastic washer.
Remove the dust seal from the throttle housing.
Remove the mounting screws and throttle lever
switch assembly.
ASSEMBLY
'04 - '05: Apply grease to a new dust seal lip and install it into
the throttle housing.
Apply grease to the throttle cable end and connect it
to the throttle arm.
Install the return spring onto the throttle arm.
Install the plastic washer onto the throttle lever.
Apply grease to the throttle lever pivot and insert it
into the throttle housing and throttle arm.
Install a new lock washer and the nut, and tighten
the nut.
Bend the lock washer tab against the nut.
DUST SEAL;
NUT | PLASTIC WASHER
After '05: Apply grease to a new dust seal lip and install it into
the throttle housing.
Install the plastic washer onto the throttle lever.
Insert the throttle lever into throttle housing.
Install the return spring onto the throttle lower arm.
Install the throttle lower arm, collar and throttle
upper arm.
Apply grease to the throttle cable end and connect it
to the throttle upper arm.
Be careful not to Install throttle lever switch assembly and tighten the
damage the throttle mounting screws while holding the throttle arms at
lever switch, the full open as shown.
TORQUE: I N m (0.1 kgf-m, 0.7 Ibf-ft)
Install the washer, a new lock washer and the nut,
and tighten the nut.
Bend the lock washer tab against the nut.
NUT
• • •
DUST SEAL/PLASTIC WASHER
17-10