Stator Replacement; Flywheel Removal; Flywheel Installation - Honda TRX450R Service Manual

ELECTRICAL ('04 - '05)
STATOR REPLACEMENT
Remove the left crankcase cover (page 20-8).
Remove the three bolts, wire clamp and ignition
pulse generator.
Remove the three socket bolts, wire grommet and
alternator stator from the left crankcase cover.
Install the alternator stator into the left crankcase
cover and tighten the three socket bolts.
TORQUE: 9.8 N-m (1.0 kgf-m, 7 Ibf-ft)
Install the wire grommet into the left crankcase
cover groove properly.
Install the ignition pulse generator and wire clamp
and tighten the three bolts.
TORQUE: 5 N-m (0.5 kgf-m, 3.6 Ibf-ft)
Install the left crankcase cover (page 20-10).
GROMMET STATOR:
IGNITION PULSE
GENERATOR
FLYWHEEL REMOVAL
Remove the left crankcase cover (page 20-8).
Hold the flywheel using the special tool and loosen
the flywheel nut.
TOOL:
Flywheel holder 07725-0040000 or
commercially
available
equivalent
Remove the flywheel nut and washer.
Remove the flywheel using the special tool.
TOOL:
Flywheel puller
070MC-HP10100 or
070MC-HP1A100
(U.S.A. only)
Remove the woodruff key from the crankshaft.
FLYWHEEL INSTALLATION
Clean any oil from the tapered portion of the crank-
shaft and flywheel.
Install the woodruff key into the crankshaft key
groove.
FLYWHEEL HOLDER • NUT, WASHER
20-9