Honda TRX450R Service Manual page 23

GENERAL INFORMATION
FRAME
FRAME/BODY PANELS/EXHAUST SYSTEM
ITEM
Footpeg bracket bolt
Skid plate bolt
Muffler mounting nut
Exhaust pipe band bolt ('04 - '05)
Exhaust pipe band bolt (After '05)
Rear frame upper mounting bolt
Rear frame lower mounting bolt
QTY
4
6
2
2
1
2
2
THREAD
DIA. (mm)
10
8
8
8
8
8
10
TORQUE
N m (kgf-m, Ibfft)
42(4.3,31)
30(3.1,22)
32 (3.3, 24)
23 (2.3, 17)
23(2.3,17)
32 (3.3, 24)
54 (5.5, 40)
REMARKS
NOTE 6
MAINTENANCE
ITEM
Axle bearing holder pinch bolt
Front master cylinder reservoir cap screw
Parking brake arm lock nut
Rear master cylinder push rod lock nut
Tie-rod lock nut
QTY
4
2
1
1
4
THREAD
DIA. (mm)
8
4
8
8
12
TORQUE
N m (kgf-m, Ibfft)
21 (2.1,15)
2(0.2,1.4)
18(1.8,13)
18(1.8,13)
54 (5.5, 40)
REMARKS
ENGINE REMOVAL/INSTALLATION
ITEM
Upper engine hanger nut
Upper engine hanger plate bolt
Front engine hanger nut
Front engine hanger plate bolt
Lower engine hanger nut
QTY
1
4
1
4
1
THREAD
DIA. (mm)
10
8
10
8
10
TORQUE
N m (kgf-m, Ibfft)
54 (5.5, 40)
26 (2.7, 20)
54 (5.5, 40)
26 (2.7, 20)
74 (7.5, 54)
REMARKS
FRONT WHEEL/SUSPENSION/STEERING
ITEM
Throttle housing cover screw ('04 - '05)
Throttle housing cover screw (After '05)
Throttle lever switch screw (After '05)
Handlebar grip end bolt
Handlebar switch housing screw
Clutch lever pivot bolt
Clutch lever pivot nut
Parking brake lever pivot screw ('04 - '05)
Parking brake lever pivot screw (After '05)
Front wheel nut
Front wheel hub nut
Front brake disc bolt
Shock absorber mounting nut
Front brake hose clamp bolt
Upper and lower arm pivot nut
Upper and lower arm ball joint nut
Tie-rod ball joint nut
Handlebar lower holder nut
Steering shaft end nut
Steering shaft holder bolt
QTY
3
3
2
2
2
1
1
1
1
8
2
6
4
5
8
4
4
2
1
2
THREAD
DIA. (mm)
4
4
3
6
5
6
6
6
6
10
14
8
10
6
10
12
10
10
14
8
TORQUE
N m (kgf-m, Ibfft)
4 (0.4, 2.9)
3.4(0.4,2.5)
1 (0.1,0.7)
12(1.2,9)
2(0.2,1.4)
1 (0.1,0.7)
5.9 (0.6, 4.3)
9 (0.9, 6.5)
9 (0.9, 6.5)
64 (6.5, 47)
69(7.0,51)
42(4.3,31)
39 (4.0, 29)
12(1.2,9)
39 (4.0, 29)
32 (3.3, 24)
44 (4.5, 33)
39 (4.0, 29)
69(7.0,51)
32 (3.3, 24)
REMARKS
NOTE 3
NOTE 7
NOTE 6
NOTE 6
NOTE 7
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