Fuel Line; Throttle Operation - Honda TRX450R Service Manual

2004-2009
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MAINTENANCE
FUEL LINE
Remove the rear fender ('04 - '05: page 3-7, After
'05: page 3-7).
Check the fuel line for deterioration, damage or
leakage.
Replace the fuel line if necessary.
THROTTLE OPERATION
'04 - V5:
Check for any deterioration or damage to the throt-
tle cable. Check the throttle lever for smooth opera-
tion.
Check that the throttle opens and automatically
closes in all steering positions.
If the throttle lever does not return properly, lubri-
cate the throttle cable and overhaul and lubricate
the throttle housing.
If the throttle lever still does not return properly,
replace the throttle cable.
With the engine idling, turn the handlebar all the
way to the right and left to ensure that the idle
speed does not change. If idle speed increases,
check the throttle lever free play and the throttle
cable connection.
Measure the throttle lever free play at the tip of the
throttle lever.
THROTTLE LEVER FREE PLAY:
3 - 8 mm (1/8-5/16 in)
Throttle lever free play can be adjusted at either end
of the throttle cable.
After '05. Measure the throttle lever free play at the tip of the
throttle lever.
THROTTLE LEVER FREE PLAY:
5 - 10 mm (7/32 - 3/8 in)
Throttle lever free play can be adjusted at either end
of the throttle cable.
After throttle lever free play adjustment, make sure
the engine started normally.
'04 - '05
- 8 mm
(1/8-5/16 in)
THROTTLE LEVER
After '05:
5 - 1 0 mm
(7/32-3/8 in)
4-6

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