Honda TRX450R Service Manual page 186

ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL
• When removing/installing the engine, tape the frame around the engine beforehand for frame protection.
• The following components require engine removal for service:
'04 - '05:
- oil pump (page 5-7)
- transmission (page 15-13)
- crankshaft (page 15-18)
After '05:
- oil pump (page 6-9)
- transmission (page 16-13)
- crankshaft (page 16-17)
SPCIFICATIONS
ITEM
Engine dry weight
Engine oil capacity
Transmission oil
capacity
'04 - '05
After '05
'04-'05
After '05
' 0 4 - ' 0 5
After '05
TRX450ER
TRX450R
After draining
After filter change
After disassembly
After draining
After filter change
After disassembly
After draining
After disassembly
After draining
After disassembly
Coolant capacity (radiator and engine)
SPECIFICATIONS
34.7 kg (76.8 lbs)
34.3 kg (75.6 lbs)
33.4 kg (73.6 lbs)
0.78 liter (0.82 US qt, 0.67 Imp qt)
0.82 liter (0.87 US qt, 0.72 Imp qt)
1.20 liter (1.27 US qt, 1.06 Imp qt)
0.65 liter (0.69 US qt, 0.57 Imp qt)
0.69 liter (0.73 US qt, 0.61 Imp qt)
0.85 liter (0.90 US qt, 0.75 Imp qt)
0.55 liter (0.58 US qt, 0.48 Imp qt)
0.65 liter (0.69 US qt, 0.57 Imp qt)
0.68 liter (0.72 US qt, 0.60 Imp qt)
0.80 liter (0.85 US qt, 0.70 Imp qt)
1.5 liters (1.6 US qt, 1.3 Imp qt)
TORQUE VALUES
Drive sprocket bolt
Upper engine hanger nut
Upper engine hanger plate bolt
Front engine hanger nut
Front engine hanger plate bolt
Lower engine hanger nut
Swingarm pivot nut
Parking brake cable clamp bolt ('04 - '05 )
Parking brake cable clamp bolt (After '05)
31 N-m (3.2 kgf-m, 23 Ibfft)
54 N-m (5.5 kgf-m, 40 Ibfft)
26 N-m (2.7 kgf-m, 20 Ibfft)
54 N-m (5.5 kgfm, 40 Ibfft)
26 N-m (2.7 kgf-m, 20 Ibfft)
74 N-m (7.5 kgfm, 54 Ibfft)
108 N-m (11.0 kgfm, 80 Ibfft)
9.8 N-m (1.0 kgf-m, 7 Ibfft)
9.8 N-m (1.0 kgfm, 7 Ibfft)
Apply grease to the threads and
seating surface.
ALOC bolt: replace with a new one.
Apply locking agent to the threads.
10-4