Balancer Gear/Balancer Removal - Honda TRX450R Service Manual

CRANKCASE/TRANSMISSION/CRANKSHAFT/BALANCER ('04 - '05)
BALANCER GEAR/BALANCER
REMOVAL
Remove the following:
- flywheel (page 20-9)
- right crankcase cover (page 13-5)
- clutch (page 13-5)
Temporarily install the clutch outer guide, needle
bearing and clutch outer onto the mainshaft.
Install the special tool between the primary drive
and driven gears as shown, and loosen the primary
drive gear bolt.
Be careful not to
damage the
balancer shaft
threads.
TOOL:
Gear holder, M2.5 07724-0010100 or
07724-001A100
(U.S.A. only)
GEAR HOLDER 3 WASHER
Remove the clutch outer, needle bearing and clutch
outer guide.
Remove the primary drive gear bolt, washer and
gear.
Unstake the balancer shaft lock nut.
Install the special tool between the balancer drive
and driven gears as shown, and loosen the balancer
shaft lock nut using the special tool.
TOOLS:
Gear holder, M1.5
Lock nut wrench, 20 x 24 mm
Extension bar
Remove the lock nut.
07724-0010200 or
07724-001A200
(U.S.A. only)
07716-0020100
07716-0020500 or
commercially
available
equivalent
GEAR HOLDER LOCK NUT WRENCH
EXTENSION BAR
15-7