CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE ('04 - '05)
Install the gearshift pedal by aligning the slit with
the punch mark on the gearshift spindle.
Install the pedal pinch bolt and tighten it securely.
RIGHT CRANKCASE COVER
INSTALLATION
Be careful not to Clean off any gasket material from the mating sur-
damage the mating faces of the right crankcase and cover.
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water joint pipe, a new O-ring, dowel pins
and a new gasket.
Apply grease to the kickstarter spindle oil seal lip.
Apply oil to the kickstarter first idle gear bearing.
Install the right crankcase cover while engaging the
water pump shaft with the balancer shaft.
Install the wire clamp, hose clamp and eleven bolts,
and tighten the bolts in a crisscross pattern in 2 or 3
steps.
JOINT PIPE
RIGHT CRANKCASE COVER
, CLAMP
CLAMP
13-22