TROUBLESHOOTING
ENGINE DOES NOT START OR IS HARD TO START
1. Fuel Line Inspection
Check the fuel flow to the carburetor.
Does the fuel reach the carburetor?
YES
- GO TO STEP 4. ('04 - '05)
GO TO STEP 2. (After '05)
NO
- • Clogged fuel line or strainer
• Clogged fuel valve
• Clogged fuel fill cap breather hose
2. Throttle Cable Conditon Inspection (After '05 only)
Oprerate the throttle lever.
Do the throttle lever and throttle drum operate smoothly?
YES
- GO TO STEP 3.
No
- • Improper throttle lever free play adjustment
• Stuck throttle cable
3. Closed Throttle Position Detection System Inspection (After '05 only)
Check the throttle lever and carburetor switches.
Are the throttle lever and/or carburetor switches correct?
Yes
- GO TO STEP 4.
No
- • Faulty throttle lever switch
• Faulty carburetor switch
4. Spark Plug Inspection
Remove and inspect the spark plug.
Is the spark plug wet?
YES
- • Flooded carburetor
• Throttle valve open
• Dirty air cleaner
• Improperly adjusted pilot screw
• Starting enrichment (SE) valve stuck open or damaged ('04 - '05)
NO
- GO TO STEP 5.
5. Spark Test
Perform spark test.
Is there weak or no spark?
YES
- • Faulty spark plug
• Fouled spark plug
• Loose or disconnected ignition system wires
• Broken or shorted spark plug wire
• Faulty ignition coil
• Faulty exciter coil
• Faulty ignition pulse generator
• Faulty engine stop switch
• Faulty ignition switch
• Faulty ignition control module (ICM)
NO
- GO TO STEP 6.
6. Engine Starting Condition
Start the engine by the following normal procedure.
Does the engine start then stops?
Yes
- • Improper choke operation
Incorrectly adjusted carburetor
Leaking carburetor insulator
Improper ignition timing (Faulty ICM or ignition pulse generator)
Contaminated fuel
Improper hot start operation (TRX450R)
NO
- GO TO STEP 7.
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