Gearshift Linkage Inspection; Gearshift Linkage Installation - Honda TRX450R Service Manual

CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE ('04 - '05)
INSPECTION
Check the gearshift spindle for wear or damage.
Check the spindle plate for wear, damage or defor-
mation.
Check the return spring for fatigue or damage.
PLATE
RETURN SPRING
Check the ratchet pawls, plungers and drum shifter
for wear or damage.
Check the plunger spring for fatigue or damage.
RATCHET PAWL
DRUM SHIFTER
SPRING PLUNGER
INSTALLATION
Install the dowel pin into the shift drum hole.
Install the return spring, washer, stopper arm and
bolt, and tighten the bolt.
TORQUE: 12 N m (1.2 kgf m, 9 Ibf-ft)
Hold the stopper arm using a screwdriver and install
the gearshift drum center by aligning the pin groove
with the dowel pin.
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