Honda TRX450R Service Manual page 317

CRANKCASE/TRANSMISSION/CRANKSHAFT/BALANCER ( 0 4 - '05)
Install the right crankcase onto the left crankcase.
RIGHT CRANKCASE
LEFT CRANKCASE
Coat the countershaft seal ring with grease and
install the countershaft collar onto the countershaft.
Coat a new O-ring with oil and install it onto the oil
pipe.
Install the oil pipe into the right crankcase.
Install the relief valve and oil strainer (page 5-5).
SEAL RING
Apply locking agent to the threads of the crankcase
bolt attaching the relief valve set plate.
Install the relief valve set plate, oil strainer pipe set
plate and thirteen crankcase bolts.
Tighten the bolts in a crisscross pattern in 2 or 3
steps.
Carefully trim the protruding gasket material from
the cylinder gasket surface.
NOTICE
• Do not let the gasket material fall into the crank-
case.
• Do not damage the cylinder gasket surface.
Apply locking agent to the cam chain tensioner bolt
threads.
Install the cam chain tensioner and collar, and
tighten the bolt.
TORQUE: 12 N m (1.2 kgf-m, 9 Ibf ft)
Install the cam chain.
Install the guide plate by aligning the hole with the
boss and tighten the bolt securely.
Install the following:
- oil pump driven gear (page 5-6)
- balancer shaft (page 15-9)
RELIEF VALVE
CAM CHAIN
15-26