Clutch Lifter Arm Installation - Honda TRX450R Service Manual

CLUTCH/KICKSTARTER/GEARSHIFT LINKAGE ('04 - '05)
Check the clutch lifter arm cam (rod contact area)
for wear or damage.
LIFTER ARM CAM
INSTALLATION
Apply oil to the needle bearings.
Apply oil to a new oil seal lip and install the seal.
Apply molybdenum oil solution to the clutch lifter
arm cam (rod contact area) and install the lifter arm.
Connect the clutch cable to the clutch lifter arm and
loosely tighten the lock nut.
Install the cam chain tensioner lifter with a new gas-
ket and tighten the two bolts securely.
Remove the stopper tool, install the sealing bolt
with a new sealing washer and tighten it securely.
LIFTER ARM
OIL SEAL
LOCK NUT
H
TENSIONER
LIFTER
SEALING
BOLT
SEALING
WASHER
Apply locking agent to the cable clamp bolt threads.
Install parking brake cable clamp onto the stay and
tighten the bolt.
TORQUE: 9.8 N m (1.0 kgf-m, 7 Ibf-ft)
Install the cable clip.
Install the clutch lifter rod (page 13-10).
Adjust the clutch lever free play (page 4-29).
PARKING BRAKE CABLE
13-14