FRONT WHEEL/SUSPENSION/STEERING
Secure the switch wires with the three wire bands.
Install the handlebar cover onto the handlebar.
Install the coolant temperature indicator socket and
neutral indicator socket (TRX450ER only) into the
handlebar cover.
Install the indicator lens into the socket and set the
socket into the cover.
Install the handlebar cover attaching bolt.
Insert the fuel tank breather hose into the steering
shaft.
THROTTLE HOUSING
DISASSEMBLY
Remove the following:
-
three screws
-
throttle housing cover
-
gasket
'04 - 05: Bend down the lock washer tab.
Remove the nut and lock washer.
Pull the throttle lever out of the throttle arm and
housing.
Remove the plastic washer.
Disconnect the throttle cable end from the throttle
arm and remove the throttle arm and return spring.
Remove the dust seal from the throttle housing.
17-9