Kickstarter (Trx450R) Assembly - Honda TRX450R Service Manual

CLUTCH/STARTER CLUTCH/KICK STARTER/GEARSHIFT LINKAGE (After '05)
Check the kickstarter idle gear and bushing for dam-
age.
Measure the starter idle gear I.D.
SERVICE LIMIT: 21.07 mm (0.830 in)
Measure the kickstarter idle gear bushing I.D. and
O.D.
SERVICE LIMITS: I.D.: 17.04 mm (0.671 in)
O.D.: 20.96 mm (0.825 in)
Measure the countershaft O.D. at the kickstarter idle
gear.
SERVICE LIMIT: 16.95 mm (0.667 in)
Check the kickstarter first idle gear assembly for
wear or damage.
ASSEMBLY
Apply molybdenum oil solution to the pinion gear
inner surface.
Install the pinion gear and thrust washer onto the
spindle.
Install the snap ring into the spindle groove with the
chamfered (rolled) edge facing to the pinion gear.
PINION GEAR
SNAP RING
THRUST WASHER
14-22