Honda ATC 90 Manuals

Manuals and User Guides for Honda ATC 90. We have 3 Honda ATC 90 manuals available for free PDF download: Shop Manual, Owner's Manual, Service Manual

Honda ATC 90 Shop Manual

Honda ATC 90 Shop Manual (129 pages)

ATC 90 1973-1978/ ATC 110 1970-1981

Brand: Honda | Category: Offroad Vehicle | Size: 37.45 MB

Table of Contents

Safety Notice
3
General Service Precautions
5
Special Tools
6
Inspection and Adjustments
7
Engine Inspection
7
Servicing the Air Cleaner Element
7
Brake Adjustment
8
Drive Chain Adjustment
9
Engine Removal
10
Engine Installation
12
Principal Changes to the CT90
14
Chassis
15
Front Wheel Disassembly
15
Front Wheel Inspection and Repair
15
Front Wheel Reassembly
16
Rear Wheel Removal
18
Rear Wheel Inspection and Repair
18
Rear Wheel Installation
18
Drive Mechanism Disassembly
19
Drive Mechanism Inspection and Repair
21
Drive Mechanism Reassembly
21
Steering System Disassembly
25
Steering System Inspection and Repair
27
Steering System Reassembly
27
Brake Disassembly
30
Brake Inspection and Repair
31
Brake Reassembly
31
Frame Body Disassembly
33
Frame Body Inspection and Repair
35
Frame Body Reassembly
35
Major Differences between ATC90 and US90
37
Engine Mounting Bracket
37
Step
37
Exhaust Muffler
38
Drive Mechanism
39
Steering System
40
Steering System Inspection and Reassembly
42
New Mechanisms and Major Modified Points of ATC90K3 from ATC90K2
44
Chain Guide
44
Chain Case Inspection Window
44
Chain Tensioner, Tires
44
Ignition Coil and Condenser Removal, Inspection and Reinstallation
45
Carburetor Fuel Cock
45
Choke Lever
45
Engine
46
Left Crankcase Cover and Rotor
46
Left Crankcase Cover and Rotor Reassembly
50
Piston and Cylinder Disassembly
51
Piston and Cylinder Inspection and Repair
55
Cylinder and Piston Checks
59
Cylinder and Piston Reassembly
60
Cam Chain Tensioner and Cam Chain Construction
64
Cam Chain Tensioner Disassembly
64
Cam Chain Tensioner Inspection
65
Cam Chain Tensioner Reassembly
65
Cam Chain Disassembly
65
Cam Chain Assembly
65
Clutch and Oil Pump Disassembly
66
Oil Pump
68
Gear Shift
68
Clutch and Oil Pump Inspection
68
Clutch and Oil Pump Reassembly
70
Carburetor Assembly & Disassembly
72
Carburetor Inspection
73
Carburetor Reassembly
74
Float Level Adjustment
74
Carburetor Adjustment
75
Tappets
76
Contact Breaker Point Gap and Ignition Timing
76
Ignition Timing Inspection
77
Spark Plug Adjustment
78
Clutch Adjustment
79
Cam Chain
79
Checking the Engine Oil Level
79
Changing the Engine Oil
80
Chassis Exploded View
81
Front Wheel - to Disassemble
81
Front Wheel: Inspection and Repair
83
Cold-Patch Repair
83
Rubber Plug Repair
84
Front Wheel: Reassembly
84
Rear Wheels and Drive Mechanism Exploded View
88
Rear Wheels and Drive Mechanism Removal and Disassembly
88
Rear Wheels and Drive Mechanism Inspection and Repair
92
Rear Wheels and Drive Mechanism Reassembly
92
Installing New Parts to Old Model Motorcycle
96
Rear Wheels Bosses Installation
96
Chain Guide Installation
96
Technical Data and Wiring Diagram
97
Optional Parts
98
Wiring Diagram US90
98
Wiring Diagram ATC90K3
99
Addendum Sheed ATC90 '77 - Wheel Exploded View
100
Wheel Disassembly
101
Wheel Inspection and Repair
101
Wheel Assembly (ATC90 '77)
103
Specifications (ATC90 '77)
104
ATC110 '79 Addendum
106
ATC110 '79 Specifications
107
ATC110 '79 Wiring Diagram
108
ATC110 '79 Cable and Harness Routing
109
ATC110 '79 Torque Tables
110
ATC110 '79 - Tools
111
ATC110 '79 - Service Data
112
ATC110 '79 - Maintenance Schedule
113
ATC110 '79 - Carburetor Inspection and Adjustment
114
ATC110 '79 - Carburetor High Altitude Adjustment
115
ATC110 '79 - Throttle Cable Adjustment
116
Fuel Filter Cleaning
116
ATC110 '79 - Brake Lever/Parking Brake
117
ATC110 '79 - Clutch Exploded View
117
ATC110 '81 - Addendum Sheet
118
ATC110 '81 - Specifications
119
ATC110 '81 - Maintenance Schedule
120
ATC110 '81 - Wiring Diagram
121
ATC110 '81 - Torque Values
121
ATC110 '81 - Cable and Harness Routing
122
ATC110 '81 - Ignition System Diagrams
123
ATC110 '81 - Ignition Coil Inspection and Adjustment
124
ATC110 '81 - AC Generator
124
ATC110 '81 - Lighting Coil, Exciter Coil
124
ATC110 '81 - Pulser Generator
124
ATC110 '81 - Ignition Timing
125
ATC110 '81 - CDI Unit Removal and Inspection
125
ATC110 '81 - Drive Chain (Removal of Endless Drive Chain)
126
ATC110 '81 - Drive Chain Cleaning and Lubrication
128

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Honda ATC 90 Owner's Manual

Honda ATC 90 Owner's Manual (76 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 2.02 MB

Table of Contents

Honda ATC 90 Service Manual

Honda ATC 90 Service Manual (33 pages)

Brand: Honda | Category: Bicycle | Size: 35.6 MB

Table of Contents

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