Front Crankcase Cover Installation - Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual

Table of Contents

Advertisement

CLUTCH/GEARSHIFT LINKAGE
Install the master arm and return spring, aligning
the spring ends with the stopper pin.
Install the reset spring as shown.
Install the separator plate and tighten the two bolts
securely.
Assemble the change clutch (page 10-18).
FRONT CRANKCASE COVER
INSTALLATION
Clean the mating surfaces of the front crankcase
cover and crankcase thoroughly, being careful not
to damage them.
Blow through the oil passages in the crankcase
cover with compressed air.
Coat a new O-ring with engine oil and install it onto
the clutch adjusting screw.
Install the adjusting plate/screw by aligning the
groove with the stopper pin.
Install the washer and lock nut.
Apply engine oil to the boss of the adjusting plate.
Install the joint collars into the oil pump.
Coat new O-rings with engine oil and install them
onto the joint collars.
ADJUSTING PLATE/
SCREW
10-23

Advertisement

Table of Contents
loading

Table of Contents