Toro Dingo TX 525 Manuals

Manuals and User Guides for Toro Dingo TX 525. We have 6 Toro Dingo TX 525 manuals available for free PDF download: Service Manual, Operator's Manual, Setup Instructions

Toro Dingo TX 525 Service Manual (554 pages)

Brand: Toro | Category: Compact Loader | Size: 16.37 MB

About this Manual
2
Table of Contents
4
Safety Information

12
- General Information
  12
- Think Safety First
  12
Specifications

14
- General Specifications
  14
- Dimensions
  14
- Periodic Maintenance Items
  15
- Performance (Narrow Track)
  15
- Performance (Wide Track)
  15
- Hydraulic System
  16
- Hydraulic System Cont
  17
- Electrical System
  17
- Track System
  17
- Torque Specifications
  18
- Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
  19
- Standard Torque for Dry, Zinc and Steel Fasteners (Metric Series)
  20
- Other Torque Specifications
  21
- Equivalents and Conversions
  22
- U.S. to Metric Conversions
  23
Maintenance

24
- Recommended Maintenance Schedule
  24
- Greasing the Traction Unit
  25
- Maintaining the Road Wheels
  26
- Hydraulic Reservoir Tank
  27
  - Location
    27
  - Checking the Hydraulic Fluid
    27
- Replacing the Hydraulic Filter
  28
- Changing the Hydraulic Fluid
  29
- Checking the Hydraulic Lines
  30
- Vents - Hydraulic Tank
  30
- Engine Servicing
  31
- Servicing the Cooling System
  32
  - Cleaning Radiator
    32
  - Engine Coolant
    32
  - Changing Engine Coolant
    33
  - Changing Engine Coolant Assembly
    37
- Fuel System
  41
- Air Filter
  47
- Fuse Block
  48
- Hydrostatic Pump Belt
  48
- Alternator/Fan Belt
  49
- Track Inspection
  50
- Battery Maintenance
  51
- Testing
  52
- Special Tools
  53
Engine

54
- Radiator & Oil Cooler Replacement
  54
- Muffler Assembly & Air Cleaner Assembly Removal
  74
- Air Cleaner Assembly Installation
  77
- Muffler Installation
  78
- Alternator Replacement
  80
- Cooling Fan Replacement
  90
  - Cooling Fan Removal
    90
  - Cooling Fan Installation
    91
- Flywheel Replacement
  93
  - Flywheel Removal
    93
  - Flywheel Installation
    97
- Starter Replacement
  102
  - Starter Removal
    102
  - Starter Installation
    105
- Starter Solenoid Replacement
  108
  - Starter Solenoid Removal
    108
  - Starter Solenoid Installation
    112
- Engine Removal
  117
  - Engine Component Removal
    140
- Engine Installation
  149
  - Engine Component Installation
    149
  - Engine Assembly Installation
    163
- Checking, Adding & Bleeding the Engine Coolant
  191
- Throttle Cable Adjustment
  195
- Throttle Cable Replacement
  197
  - Throttle Cable Removal
    197
  - Throttle Cable Installation
    200
- Alternator Assembly Teardown
  206
- Alternator Testing
  212
  - Stator
    212
  - Rotor
    213
  - Slip Ring
    214
  - Brush Wear
    214
  - Rectifier
    215
  - IC Regulator
    215
- Alternator Reassembly
  216
- Starter Assembly Teardown
  224
- Starter Assembly Rebuild
  233
ENGINE Cont.

241
- Starter Assembly Testing
  241
  - Brush Wear
    241
  - Brush Holder
    241
  - Armature Coil
    242
  - Field Coil
    242
Electrical

244
- Heat Shield Removal
  244
- Ignition Switch
  245
  - Purpose
    245
  - Location
    245
  - How It Works
    245
  - Testing
    246
- Hour Meter
  246
  - Purpose
    246
  - Location
    246
  - How It Works
    247
  - Testing
    247
- Fuel Gauge
  247
  - Purpose
    247
  - Location
    247
- Relay
  248
  - Purpose
    248
  - Location
    248
  - How It Works
    248
  - Testing
    249
- Engine Oil Pressure and Battery Charge Indicator Light Cluster
  249
  - Purpose
    249
  - Location
    249
  - How It Works
    250
  - Testing - Oil Pressure Light
    250
  - Testing - Battery Charge Light
    250
- Water Temperature and Glow Plug Indicator Light Cluster
  250
  - Purpose
    250
  - Location
    250
  - How It Works
    251
  - Testing - Water Temperature Light
    251
  - Testing - Glow Plug Light
    251
- Glow Plug Switch
  251
  - Purpose
    251
  - Location
    251
  - How It Works
    252
  - Testing
    252
- Water Temperature Sender
  252
  - Purpose
    252
  - Location
    252
  - How It Works
    253
  - Testing
    253
ELECTRICAL Cont.

253
- Oil Pressure Switch
  253
  - Purpose
    253
  - Location
    253
- Neutral Proximity (Magnetic) Switch
  254
  - Purpose
    254
  - Location
    254
  - How It Works
    254
  - Testing
    255
- Fuel Sender
  255
  - Purpose
    255
  - Location
    255
  - How It Works
    255
  - Testing
    256
- Alarm, Low Engine Oil
  256
  - Purpose
    256
  - Location
    256
  - How It Works
    256
- Fuses
  257
  - Purpose
    257
  - Location
    257
  - How It Works
    257
  - Testing
    257
- Fusible Link
  257
  - How It Works
    258
  - Testing
    258
- Glow Plug
  259
  - Purpose
    259
  - Location
    259
  - How It Works
    259
  - Testing
    259
- Battery
  260
  - Purpose
    260
  - Location
    260
  - How It Works
    260
  - Testing
    260
  - Storage
    261
- Alternator
  261
  - Purpose
    261
  - Location
    261
  - How It Works
    261
  - Testing
    261
- Starter
  262
  - Purpose
    262
  - Location
    262
  - How It Works
    262
  - Testing
    262
Hydraulic System

264
- Spool Loader Valve Replacement
  264
  - Spool Loader Valve Removal
    264
  - Spool Loader Valve Installation
    268
- Auxiliary Valve Replacement
  272
  - Auxiliary Valve Removal
    272
  - Auxiliary Valve Installation
    277
- Tandem Pump / Engine Coupling Assembly Replacement
  282
  - Coupling Removal
    282
  - Coupling Installation
    283
- Hydraulic Oil Filter Head Replacement
  285
  - Hydraulic Oil Filter Head Removal
    285
  - Hydraulic Oil Filter Head Installation
    288
- Hydraulic Tandem Pump Replacement
  293
  - Hydraulic Tandem Pump Removal
    293
  - Hydraulic Tandem Pump Installation
    300
- Hydraulic Tandem Pump Rebuild
  305
  - Gpm Pump Disassembly
    307
  - 14 Gpm Pump Assembly
    311
  - Gpm Pump Assembly
    314
  - Hydraulic Tandem Pump Assembly
    317
- Auxiliary Valve Rebuild
  320
  - Auxiliary Valve
    320
  - Relief Assembly
    327
  - Spool Assembly
    327
  - Auxiliary Valve Assembly
    327
- Loader Valve Rebuild
  335
  - Joystick Assembly Installation
    337
  - Spool Removal
    340
  - Spool Assembly
    346
  - Main Relief Valve
    353
  - Work Port Relief
    355
- Lift Cylinder Assembly Rebuild
  357
  - Lift Cylinder Disassembly
    359
  - Lift Cylinder Assembly
    364
- Tilt Cylinder Assembly Rebuild
  366
  - Tilt Cylinder Disassembly
    369
  - Tilt Cylinder Assembly
    375
Drive System

378
- Lifting the Machine for Service
  378
- Track Guide Alignment
  380
- Belt Replacement
  382
  - Belt Removal
    382
  - Belt Installation
    385
- Idler Arm Replacement
  389
  - Idler Arm Removal
    389
  - Idler Arm Assembly Installation
    392
- Right Hydrostatic Pump Replacement
  395
  - Right Hydrostatic Pump Removal
    395
  - Right Hydrostatic Pump Installation
    406
DRIVE SYSTEM Cont

406
- Left Hydrostatic Pump Replacement
  416
  - Left Hydrostatic Pump Removal
    416
  - Left Hydrostatic Pump Installation
    425
- Wheel Motor Replacement
  433
  - Wheel Motor Removal
    433
  - Wheel Motor Installation
    439
- Track Replacement
  445
  - Wide Track Removal
    445
  - Wide Track Installation
    447
  - Narrow Track Removal
    449
  - Narrow Track Installation
    450
- Track Guide Replacement
  452
  - Track Guide Removal
    452
  - Track Guide Installation
    453
- Road Wheel Replacement
  454
  - Road Wheel Removal
    454
  - Road Wheel Rebuild
    456
  - Road Wheel Installation
    457
- Tensioner Arm Replacement - Wide Track
  459
- Tensioner Arm Wheel Bearing Replacement - Wide Track
  467
  - Tensioner Arm Wheel Bearing Removal - Wide Track
    467
  - Tensioner Arm Wheel Bearing Installation - Wide Track
    471
- Tensioner Wheel Bearing Replacement - Narrow Track
  474
  - Tensioner Wheel Bearing Removal - Narrow Track
    474
  - Tensioner Wheel Bearing Installation - Narrow Track
    476
Brake Assembly Removal 270000100 - 270000999

480
Hydraulic Testing

536
- Auxiliary Circuit Pressure Test
  537
- Removal of Pressure Gauge
  538
- Auxiliary Circuit Flow Test
  540
- Auxiliary Flow Testing
  540
- Troubleshooting
  540
- Flow Meter Removal
  540
- Loader Circuit Flow Testing
  541
- Loader Circuit Pressure Test
  545
- Traction Control Tracking Adjustment, Full Forward Position
  550
- Traction Control Neutral Adjustment
  551
- Purging Air Procedure
  552

Toro Dingo TX 525 Operator's Manual (56 pages)

Compact Utility Loader

Brand: Toro | Category: Compact Loader | Size: 4.11 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Sound Pressure
  7
- Sound Power
  7
- Vibration
  7
- Slope Chart
  8
- Safety and Instructional Decals
  9
1 Activating the Battery

12
- Setup
  12
2 Charging the Battery

13
3 Checking Fluid Levels

14
- Product Overview
  15
  - Controls
    16
  - Parking Brake Lever
    17
  - Speciﬁcations
    19
  - Stability Data
    20
- Operation
  21
  - Filling the Fuel Tank
    21
  - Checking the Engine Oil Level
    21
    
    Level
    21
    
    Checking the Hydraulic Fluid Level
    22
    
    Checking, Adding, and Bleeding
    23
    
    The Engine Coolant
    23
    
    Bleeding the Fuel System
    24
    
    Starting and Stopping the Engine
    25
    
    Stopping the Traction Unit
    25
    
    Moving a Non-Functioning
    26
    
    Traction Unit
    26
    
    Using the Cylinder Lock
    26
    
    Using Attachments
    27
    
    Lifting the Traction Unit
    28
    
    Securing the Traction Unit for Transport
    28
- Maintenance
  29
  - Recommended Maintenance
    29
    
    Schedule(S)
    29
  - Premaintenance Procedures
    30
    
    Closing the Hood
    30
    
    Cover
    30
    
    Opening the Hood
    30
    
    Opening the Rear Access
    30
    
    Closing the Rear Access Cover
    31
    
    Installing the Side Screens
    31
    
    Removing the Side Screens
    31
  - Lubrication
    31
    
    Greasing the Traction Unit
    31
  - Engine Maintenance
    32
  - Servicing the Air Cleaner
    32
  - Servicing the Engine Oil
    33
  - Fuel System Maintenance
    34
  - Checking the Fuel Lines and Connections
    34
    
    Draining the Fuel Filter/Water
    34
    
    Canister
    35
    
    Draining the Fuel Tank
    35
    
    Replacing the Fuel Filter
    35
    
    Separator
    35
  - Electrical System Maintenance
    35
    
    Servicing the Battery
    35
  - Drive System Maintenance
    37
    
    Servicing the Tracks
    37
  - Cooling System Maintenance
    41
    
    Servicing the Cooling System
    41
  - Belt Maintenance
    42
    
    Checking the Alternator/Fan Belt
    42
    
    Checking the Condition of
    42
    
    Tension
    42
    
    The Hydraulic Pump Belt
    42
  - Controls System Maintenance
    42
    
    Alignment
    42
    
    Adjusting the Tracking of the Traction Control, Full
    43
    
    Adjusting the Traction Control Neutral Position
    43
    
    Forward Position
    43
    
    Neutral Position
    43
  - Hydraulic System Maintenance
    44
    
    Replacing the Hydraulic Filter
    44
    
    Changing the Hydraulic Fluid
    45
    
    Checking the Hydraulic Lines
    45
  - Cleaning
    46
    
    Cleaning the Chassis
    46
    
    Removing Debris from the Traction Unit
    46
- Storage
  47
- Troubleshooting
  48
- Schematics
  54

Toro Dingo TX 525 Operator's Manual (52 pages)

Compact Utility Loader

Brand: Toro | Category: Compact Loader | Size: 3.22 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Sound Pressure Level
  6
- Sound Power
  6
- Vibration Level
  6
- Stability Data
  7
- Slope Indicator
  8
- Safety and Instructional Decals
  9
Product Overview
13
- Controls
  13
- Parking Brake Lever
  15
- Specifications
  16
- Attachments/Accessories
  16
Operation
17
Maintenance
26
Storage
45
Troubleshooting
46
Schematics
49

Toro Dingo TX 525 Operator's Manual (52 pages)

Compact Utility Loader

Brand: Toro | Category: Compact Loader | Size: 3.14 MB

Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Sound Pressure Level
6
Sound Power
6
Vibration Level
6
Stability Data
7
Slope Indicator
8
Safety and Instructional Decals
9
Product Overview
13
Controls
13
Specifications
16
Attachments/Accessories
16
Operation
17
Adding Fuel
17
Filling the Fuel Tank
17
Checking the Engine Oil Level
18
Checking the Hydraulic Fluid Level
19
Checking, Adding, and Bleeding the Engine Coolant
20
Bleeding the Fuel System
21
Starting and Stopping the Engine
21
Stopping the Traction Unit
22
Moving a Non-Functioning Traction Unit
22
Using the Cylinder Lock
22
Using Attachments
23
Securing the Traction Unit for Transport
25
Lifting the Traction Unit
25
Maintenance
26
Recommended Maintenance Schedule(S)
26
Premaintenance Procedures
27
Opening the Hood
27
Closing the Hood
27
Opening the Rear Access Cover
28
Closing the Rear Access Cover
28
Removing the Side Screens
28
Installing the Side Screens
28
Lubrication
29
Greasing the Traction Unit
29
Engine Maintenance
29
Servicing the Air Cleaner
29
Servicing the Engine Oil
30
Fuel System Maintenance
32
Checking the Fuel Lines and Connections
32
Draining the Fuel Filter/Water Separator
32
Replacing the Fuel Filter Canister and In-Line Filter
32
Draining the Fuel Tank
33
Electrical System Maintenance
33
Servicing the Battery
33
Drive System Maintenance
36
Servicing the Tracks
36
Cooling System Maintenance
39
Servicing the Cooling System
39
Belt Maintenance
40
Checking the Condition of the Hydraulic Pump Belt
40
Checking the Alternator/Fan Belt Tension
40
Controls System Maintenance
40
Adjusting the Traction Control Alignment
40
Adjusting the Traction Control Neutral Position
41
Adjusting the Tracking of the Traction Control, Full Forward Position
41
Hydraulic System Maintenance
42
Replacing the Hydraulic Filter
42
Changing the Hydraulic Fluid
43
Checking the Hydraulic Lines
44
Cleaning
45
Removing Debris from the Traction Unit
45
Cleaning the Chassis
45
Storage
45
Troubleshooting
46
Schematics
49

Toro Dingo TX 525 Operator's Manual (52 pages)

Compact Utility Loader

Brand: Toro | Category: Compact Loader | Size: 2.81 MB

Introduction
2
Table of Contents
3
Safety
4
Product Overview
12
- Controls
  12
- Parking Brake Lever
  14
- Specifications
  15
- Attachments/Accessories
  15
- Stability Data
  16
Operation
17
Maintenance
26
Storage
45
Troubleshooting
46
Schematics
49

Toro Dingo TX 525 Setup Instructions (2 pages)

Compact Utility Loader

Brand: Toro | Category: Utility Vehicle | Size: 1.4 MB

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Toro Dingo TX 525 Manuals

Toro Dingo TX 525 Service Manual (554 pages)

Table of Contents

Safety Information

Specifications

Maintenance

Engine

ENGINE Cont.

Electrical

ELECTRICAL Cont.

Hydraulic System

Drive System

DRIVE SYSTEM Cont

Brake Assembly Removal 270000100 - 270000999

Hydraulic Testing

Toro Dingo TX 525 Operator's Manual (56 pages)

Table of Contents

1 Activating the Battery

2 Charging the Battery

3 Checking Fluid Levels

Toro Dingo TX 525 Operator's Manual (52 pages)

Table of Contents

Toro Dingo TX 525 Operator's Manual (52 pages)

Table of Contents

Toro Dingo TX 525 Operator's Manual (52 pages)

Table of Contents

Toro Dingo TX 525 Setup Instructions (2 pages)

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