Seal - Oil Pump - Dodge Intrepid Service Manual

LH
SEAL - TRANSFER SHAFT (Continued)
(6) Index outer adjuster (Fig. 345). Remove lock
bracket and back out adjuster exactly one revolution.
Then remove differential cover.
Fig. 345 Indexing Outer Adjuster
1 - INDEXING MARKS
2 - STUB SHAFT
3 - OUTER ADJUSTER
4 - ADJUSTER LOCK
(7) Remove The inner adjuster lock bracket. Then
remove the inner adjuster.
CAUTION: Keep the inner adjuster for reinstallation.
(8) Remove the transfer shaft nut, rear cone, rear
cup, oil baffle, rear shim, transfer shaft and transfer
shaft seals. Refer to appropriate procedures within
this section for detailed removal and installation pro-
cedures if required.
CAUTION: Keep rear shim and rear bearing cup
cone for reinstallation.
INSTALLATION
(1) Install transfer shaft, transfer shaft seals, oil
baffle, rear cup, rear shim, rear cone and a new nut.
Refer to appropriate procedures within this section
for detailed removal and installation procedures if
required.
(2) Install a new o-ring onto the inner adjuster.
(3) Lube inner adjuster threads and o-ring with
gear oil and reinstall to the cross haired index
marks.
(4) Reinstall the inner adjuster locking bracket.
(5) Install the differential carrier. Install stub
shaft seal protector.
(6) Install the differential cover/outer adjuster
assembly with Mopar Silicone Sealant applied.
Install and tighten differential cover bolts.
(7) Tighten the outer adjuster 3/4 of a turn. Seat
bearings by turning differential carrier three or four
turns in both directions. Finish tightening the
adjuster 1/4 turn to its index mark (original location).
(8) Reinstall the outer adjuster locking bracket.

SEAL - OIL PUMP

REMOVAL
The transaxle must be removed from the vehicle to
replace this oil seal.
(1) Remove the transaxle from the vehicle (Refer
to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC
- 42LE - REMOVAL).
(2) Remove the torque converter from the trans-
axle bellhousing.
(3) Use special tool C-3981B to remove oil pump
seal (Fig. 346).
Fig. 346 Oil Seal Removal
1 - SPECIAL TOOL C-3981B
2 - WRENCH
INSTALLATION
(1) Clean and inspect oil pump seal seat. Then
install seal using special tool C-4193A (Fig. 347).
(2) Clean and inspect torque converter hub. If
nicks, scratches or hub wear are found, torque con-
verter replacement will be required.
CAUTION: If the torque converter is being replaced,
apply a light coating of grease to the crankshaft
pilot hole. Also inspect the engine drive plate for
cracks. If any cracks are found replace the drive
plate. Do not attempt to repair a cracked drive plate.
Always use new torque converter to drive plate
bolts.
(3) Apply a light film of transmission oil to the
torque converter hub and oil seal lips. Then install
TRANSAXLE 21 - 131